Chemical Engineering September 2022 - 43

GRANULAR CHEMICAL
PROCESSING WITH FLUIDIZEDBED
DRYER-SCREENER
A company processing a proprietary chemical
substance comprised of a granular carrier
material, a filler and an active ingredient
needed to reduce the moisture level to less
than 1% and screen with a discharge rate
of 2,000 lb/h.
The company's engineering manager initially
considered a rectangular fluidized-bed
dryer, but found it both cumbersome and
costly. The mechanism of action was acceptable.
However, the size of the equipment
in rectangular models would occupy
twice the space of a circular fluidized-bed
dryer, require massive infrastructure and
ancillary equipment, and higher
airflow,
consuming a greater amount of energy.
Instead, the manager selected a circular
fluidized-bed dryer. reduces the moisture
content of converted material to less than
1.0% at 120ºF (49°C), after which the material
feeds into a circular vibratory screener/
separator that removes oversized agglomerates
or undersized fines, discharging material
at a rate of 2,000 lb/h.
Not only did it quadruple production of
this proprietary granular chemical product,
but it also improved quality by increasing
the consistency of drying times and improved
labor utilization. The plant manager
reported a significant decrease in
staffrelated
errors.

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Chemical Engineering September 2022

Table of Contents for the Digital Edition of Chemical Engineering September 2022

Chemical Engineering September 2022 - Cover1
Chemical Engineering September 2022 - Cover2
Chemical Engineering September 2022 - 1
Chemical Engineering September 2022 - 2
Chemical Engineering September 2022 - 3
Chemical Engineering September 2022 - 4
Chemical Engineering September 2022 - 5
Chemical Engineering September 2022 - 6
Chemical Engineering September 2022 - 7
Chemical Engineering September 2022 - 8
Chemical Engineering September 2022 - 9
Chemical Engineering September 2022 - 10
Chemical Engineering September 2022 - 11
Chemical Engineering September 2022 - 12
Chemical Engineering September 2022 - 13
Chemical Engineering September 2022 - 14
Chemical Engineering September 2022 - 15
Chemical Engineering September 2022 - 16
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Chemical Engineering September 2022 - Cover3
Chemical Engineering September 2022 - Cover4
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