Efficient Plant Jan./Feb. 2024 - 10

feature | data management
While analytics and visualization are important in the Lodz control room, the engineering department, and the front offi ce, Emerson Pro.Lean can also provide
valuable dashboard information on the factory floor. Courtesy Emerson
in most cases it is preferable to use standardized
solutions for lean manufacturing
and energy analysis. Production is typically
monitored using common approaches associated
with OEE, availability, performance,
and quality, so the analytics solution should
incorporate the background calculations
and visibility/reporting views needed to
represent these factors. Complete access to
high-quality data lets users explore any
aspect of their operation and to communicate
with each other using a common basis.
Th e Lodz team installed edge controllers
and devices to connect with existing
automation assets. Th is scalable architecture
allows the team to add on-premise servers
and/or connect with Oracle cloud resources
as the needs at any given site grow, or as it
becomes advantageous to the solution to
span many sites.
ENABLING INSIGHTS
As the data analytics solution was progressively
deployed, factory personnel realized
10 | EFFICIENTPLANTMAG.COM
the many benefi ts of real-time visibility and
analytics. Th ey could examine the effi ciency
of each machine and associated interconnections
throughout the overall manufacturing
process. With clear information
available, it became possible to set up goals
for OEE and other KPIs. Th ey installed
marquee displays in production areas to
provide immediate feedback for those closest
to the work.
Improvement actions are now planned
based on this information and the results
are clearly measured for activities such as
improving machine availability, performance,
and production quality. Downtime
analysis has enabled the team to determine
+
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the leading reasons for equipment stoppages
so they can direct their eff orts to
resolve root problems. In addition, costly
compressed-air leaks were identifi ed and
eliminated. EP
Kit Th ompson is the IT EMEA director, Discrete
Automation, at Emerson, St. Louis (emerson.com).
He works predominantly in ERP
migrations and new implementations focused
on delivering improved change to employees
through the next generation of IT processes,
technology, and value creation programs. Jan
Edler is an IIoT manufacturing applications
leader, Discrete Automation at Emerson. He
leads Emerson's global IIoT onboardings.
JAN/FEB 2024

http://www.erson.com http://www.emerson.com/en-us http://www.EFFICIENTPLANTMAG.COM

Efficient Plant Jan./Feb. 2024

Table of Contents for the Digital Edition of Efficient Plant Jan./Feb. 2024

Efficient Plant Jan./Feb. 2024 - Cover1
Efficient Plant Jan./Feb. 2024 - Cover2
Efficient Plant Jan./Feb. 2024 - 1
Efficient Plant Jan./Feb. 2024 - 2
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Efficient Plant Jan./Feb. 2024 - Cover3
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