Efficient Plant February 2018 - 37
department | on the floor
Organizational Culture and Reliability Process Maturity
Keep it
running.
Safely.
Organizational culture index (10-pt. scale)
10
D
B
E
A
C
0
0
Plant reliability process maturity (10-pt. scale)
8
The graph lines show a comparison of assessment results from multiple plants in three companies.
maintainability assessments, understanding
the current state of the existing culture is
one of the key elements. Some of the other
15 elements we use are work management,
standardized work, continuous improvement,
and equipment process design.
In the graph above, the lines show a comparison of assessment results from multiple
plants in three companies. The company
represented by line AB has a high correlation
(R2 = 0.73) between process reliability and
organizational culture maturity. The organization represented by line CD started with the
same challenging culture as company CE but,
through an increased people focus, will reach
cultural and reliability maturity (and realize
related performance benefits) much faster
than company CE.
Planning for and tracking your cultural
progress can be accomplished by comparing
multiple plants or the same plant over time.
While you still need to have efficient and
effective processes in place to be competitive,
a better culture will get you there much faster.
In their book, Corporate Culture and Per-
FEBRUARY 2018
formance, authors J. P. Kotter and J. L. Heskett
found that, over a 10-yr. period, companies
had reached cultural and reliability maturity
realized revenue increases of 682% versus
166%, net income growth of 756% versus 1%,
stock-price increases of 901% versus 74%, and
282% job growth versus 36%.
It's also not surprising that one of the
key Toyota Principles is about becoming a
learning organization through relentless
self-examination and continuous improvement. Cultural improvement will always be
difficult to enable and sustain. But those who
understand it and embrace it will have greater
success in business performance. EP
Offering 12
electrical
technician
certifications
and arc flash
safety.
TRAINING INSTITUTE
Based in Knoxville, Klaus M. Blache
is director of the Reliability &
Maintainability Center at the Univ. of
Tennessee, and a research professor in
the College of Engineering. Contact him
at kblache@utk.edu.
www.avotraining.com
Let us bring the training
to your location
Call 877-594-3156 for a quote
EFFICIENTPLANTMAG.COM |
37
http://www.avotraining.com
http://www.avotraining.com
http://www.EFFICIENTPLANTMAG.COM
Table of Contents for the Digital Edition of Efficient Plant February 2018
Maximize CMMS, EAM Use
Tribology Program Fills Skills Gap
Caring For Bearings In Extreme Environments
Press-Brake Safeguarding Matters
Oil Systems Need To Breathe
SAP: Kicking Bad Habits
Advice For Automated Substations
Good BOMs Boost Maintenance Efficiency
Smarten Up About Rotor Analysis
Heed These Signs of Inefficiency
Implementations
IIoT
Efficiency Insight
Editorial
On The Floor
Solution Focus
Products
Showcase
Efficient Plant February 2018 - Cover1
Efficient Plant February 2018 - Cover2
Efficient Plant February 2018 - 1
Efficient Plant February 2018 - 2
Efficient Plant February 2018 - 3
Efficient Plant February 2018 - 4
Efficient Plant February 2018 - 5
Efficient Plant February 2018 - Editorial
Efficient Plant February 2018 - 7
Efficient Plant February 2018 - Implementations
Efficient Plant February 2018 - 9
Efficient Plant February 2018 - Maximize CMMS, EAM Use
Efficient Plant February 2018 - 11
Efficient Plant February 2018 - 12
Efficient Plant February 2018 - 13
Efficient Plant February 2018 - Tribology Program Fills Skills Gap
Efficient Plant February 2018 - 15
Efficient Plant February 2018 - 16
Efficient Plant February 2018 - 19
Efficient Plant February 2018 - 20
Efficient Plant February 2018 - Caring For Bearings In Extreme Environments
Efficient Plant February 2018 - 22
Efficient Plant February 2018 - 17
Efficient Plant February 2018 - 18
Efficient Plant February 2018 - 19
Efficient Plant February 2018 - 20
Efficient Plant February 2018 - Caring For Bearings In Extreme Environments
Efficient Plant February 2018 - 22
Efficient Plant February 2018 - 23
Efficient Plant February 2018 - Press-Brake Safeguarding Matters
Efficient Plant February 2018 - 25
Efficient Plant February 2018 - 26
Efficient Plant February 2018 - 27
Efficient Plant February 2018 - Oil Systems Need To Breathe
Efficient Plant February 2018 - 29
Efficient Plant February 2018 - 30
Efficient Plant February 2018 - SAP: Kicking Bad Habits
Efficient Plant February 2018 - Advice For Automated Substations
Efficient Plant February 2018 - Good BOMs Boost Maintenance Efficiency
Efficient Plant February 2018 - Smarten Up About Rotor Analysis
Efficient Plant February 2018 - Heed These Signs of Inefficiency
Efficient Plant February 2018 - On The Floor
Efficient Plant February 2018 - 37
Efficient Plant February 2018 - IIoT
Efficient Plant February 2018 - Solution Focus
Efficient Plant February 2018 - 40
Efficient Plant February 2018 - Products
Efficient Plant February 2018 - 42
Efficient Plant February 2018 - 43
Efficient Plant February 2018 - 44
Efficient Plant February 2018 - Showcase
Efficient Plant February 2018 - 46
Efficient Plant February 2018 - 47
Efficient Plant February 2018 - Efficiency Insight
Efficient Plant February 2018 - Cover3
Efficient Plant February 2018 - Cover4
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