Maintenance Technology November 2015 - (Page 18)
PLANT PROFILE
TIERED
EMPOWERMENT
Drives PEX
Reliability
The proactive efforts of the Uponor
maintenance team power a strategy
that keeps the machines running and
maintains optimum PEX-piping quality.
Michelle Segrest, Contributing Editor
EXPERIENCE, COMMUNICATION,
constant improvement, and sustainable
manufacturing practices are the building
blocks of the maintenance strategy at
Uponor North America. Empowerment
is the core component.
"Empowerment is given at every level
to ensure that the problems are fixed
early. This is how the whole four-tier
system is designed," maintenance
manager Ron Berg explained. "Even at
the lowest level, everyone gets involved,
everyone has buy in, and everyone is
empowered to make decisions. This
keeps the entire team involved. It gives
them ownership with the ability to
contribute to the success of the maintenance goals."
18 |
MAINTENANCE TECHNOLOGY
Berg and his team of 50 maintenance
professionals use this blueprint to keep
all of the equipment at the 338,138-sq.-ft.
manufacturing facility in Apple Valley,
MN, (a suburb of the Twin Cities)
running smoothly and efficiently.
They are also responsible for all of the
machines at the nearby 285,000-sq.-ft.
Lakeville Distribution Center.
There currently are multiple billions
of feet of Uponor-manufactured tubing
in use worldwide, providing quality
indoor climate, plumbing, and fire-safety
solutions that elevate living comfort to a
new level. This kind of mass production
requires precise attention to critical
maintenance objectives.
For the past decade, Berg has used his
Large coiling machines take
the newly manufactured PEX
tubing from the manufacturing
area to the packaging area
in anticipation of shipment to
customers. Uponor's signature
PEX piping can be lacquered
in differentiating colors. For
example, the red and blue can
signify hot and cold.
Photos by: Michelle Segrest
30 years of professional experience to
drive the Uponor North America maintenance team with a simple philosophy.
"You've heard the old saying, 'If it's not
broken, don't fix it.' Well, I don't believe
in that," Berg said. "I believe that if it's
not broken you should go take a look at
it anyway because you can probably find
some improvement."
This proactive approach works for
North America's leading producer
of crosslinked polyethylene (PEX)
plumbing, radiant heating/cooling,
hydronic distribution, pre-insulated pipe,
and fire sprinkler systems. It is part of the
essential goal to sustainably keep equipment running to its full life expectancy
and beyond.
NOVEMBER 2015
Table of Contents for the Digital Edition of Maintenance Technology November 2015
Editorial
Uptime
For on the Floor
Tiered Empowerment Drives PEX Reliability
Consider the Common-Cause Method
Think Like A Hacker
Take a "CSI" Approach to Asset Management
Maximize HVLS Fan ROI
Keep Your Planners Focused
Extend Chain Life
Scan Energy Wasters
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