May/June 2019 Marine Fabricator - 36

ShopTalk Exterior

ABOVE: This window enclosure is
secured to a hardtop with a track and
keder welt system.
ABOVE RIGHT: This photo shows a
camper back aft enclosure on a Formula®
40PC that is secured to the hardtop using
a track and keder welt system.

PVC tracks: step-by-step
bending and installation
by Kyle Van Damme, MFC

U

sing a track and keder welt
combo to fasten an enclosure to
a boat gives your project a sleek
and seamless look. It sets your job apart
from competitors, is an excellent upsell,
and creates a professional and modern
appearance. It's one thing to create a
new enclosure on a boat that has existing
tracks, but it's an entirely different ball
game when you need to install new tracks
or replace old tracks on a boat. This
article will take you through the steps
required to add new tracks to a boat.
There are many track materials to use
including PVC, aluminum and stainless
steel. For this article, I will focus on
the most common choice, PVC tracks,
and we'll assume there are no current
tracks on the boat and that tracks were
not installed previously. I will discuss
traditional tracks commonly used on
arches, focusing mainly on Costa Track®
and Flex-A-Rail products.
36 Marine Fabricator | May/June 2019

Step One: Prep the area
It's critical to prep the area you are
going to mount your track to. Not
taking these measures would be like
building a new house on a 200-yearold crumbling foundation; it can be
done, but it just isn't right. In most
cases you will be installing your PVC
track onto the boat's arch, hardtop or
windshield. We'll concentrate on the
arch, which can be either fiberglass
or metal and then painted to match
the boat.
Clean the area where the track
will be installed as well as the PVC
track you will be using. At Marine
Tops, we typically use rubbing
alcohol, which removes any residue
from cleaning products that can
prevent the tape from sticking well
to the boat and prepares the area for
our VHB (very high bond) tape.



May/June 2019 Marine Fabricator

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