May/June 2019 Marine Fabricator - 38

ShopTalk Exterior

become soft and pliable, but it will
also be very hot to the touch. Wearing
gloves, carefully place the track by
hand as you would like it to contour
to the arch. Once you have placed
the track around the shoulder bend,
continue to set the rest of the track
down the remainder of the arch. Cut
the track to the desired length and
place the final portion of it to the arch.
Allow the track to cool and harden
before moving on to the next step!
Photo 4
This Greenlee® heat blanket works
well for heat shaping tracks.

* Heat blanket method
The process is similar using a heat
blanket. Wrap the heat blanket around
the area where you would like to
achieve the shoulder bend and plug
the device in. As the blanket heats up
the track, slowly slide it farther and
farther away from the center down the
piece of track to continue heating. Do
this as you are forming and placing
the PVC track to the arch.

Step Four: Drill or tap the holes
If you are using Costa Track, you will
have predrilled holes already set for you
to drill into the arch. If you are using
Flex-A-Rail, decide where you want to
have screws installed to fasten the track
to the arch. I suggest no more than
6-inch spacing between screws and
doubling up (3-inch spacing) around
the shoulder radius. We use a 1/8-inch
drill bit to drill into the arch.
Step Five: Fasten the track
If you are working with a fiberglass arch,
you can use a sheet metal style screw to
fasten the track to the arch. For a metal
arch, plan to tap the holes you have
drilled and use a machine screw to fasten
the track to the arch. In some cases, you
can tap a fiberglass arch if you prefer
that method and can use self-tapping
sheet metal screws in a metal arch. This
method is risky and should be done with
caution. Pay attention to what type of

DIFFERENT TYPES OF PVC TRACKS
There are many different profiles that can be used for various applications and
mounting areas on a boat. Here are some track profiles and materials you will
find across our industry.

Cutaway views of two different
Costa Track® profiles.

38 Marine Fabricator | May/June 2019

Enlarged view of a piece of
Flex-A-Rail.



May/June 2019 Marine Fabricator

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