Signs of the Times - February 2013 - (Page 62)
Pursuing a Different Rout
A relative newcomer shares his thoughts, hopes and experiences.
By Gary Johnson
In our December 2012
issue (see page 64), we
featured some of the
winners in the United
State Sign Council’s
annual Sign Design
Contest. The Best of
Show award went to
Gary Johnson (The
Great American Sign
Co., Basking Ridge, NJ)
for a whimsical, routed
sign that could make
any Scrooge smile. We
were pleased to meet
Gary at the USSC Sign
World Intl. tradeshow
in Atlantic City in
early December, and
he readily agreed to
share his experience,
hopes, thoughts and
practices with regard
to routing. Gary
readily admits his
equipment is “old,” but
he aspires to own better equipment, such as a
MultiCam 3000. Nonetheless, he can still produce
exquisite work.
Gary Johnson is quick to spread around the credit.
Despite his success, as indicated above, when questioned,
he mostly talks about all the people who have helped
him along the way. Being teachable is one of the most
valuable character traits anyone can have.
F
or my first five years in business, I ran a vinyl
shop. Then, in 2005, I attended a beginner carving
workshop at Sign World. The instructor, Jay Cooke
(from Stowe, VT) made it look so easy and fun,
I just had to try it. Oddly enough, I had my first
opportunity just a month later when a local college
wanted to replace its peeling entrance signs. At the
time, Jay had an instructional CD, which I quickly
purchased. I studied each demonstration until I was
confident enough to pick up the chisels. The signs
turned out great and, as a result, what began as a
three-sign job, turned into a 10-sign job.
A rival university in the same town was so impressed
with the signs, they contracted me to make seven
62 SIGNS OF THE TIMES / FEBRUARY 2013 / www.signweb.com
carved signs for them,
along with hundreds
of parking, directional
and building signs. At
this point, the volume
was too high to handcarve, but I couldn’t
afford a CNC router, so
I subcontracted work
to a friend, Chris Stone
at Stone Graphics
(Farmingdale, NJ).
When Chris himself
got too busy to handle
my overflow, he suggested that I purchase
a used Gerber Dimension 200 router he’d
seen advertised.
I took a look and
bought it on the spot
for $6,000. I learned to
use it by reuniting with
Jay up in Stowe. He no
longer had his Vermont
Sign School, but he
agreed to tutor me over a long weekend. Jay got me
off the ground with Gerber Artpath software, but after
that, it was all trial and error.
It took some time to get everything set up and
working properly, and so the router sat unused for
several months until my wife’s office needed some
flat-cut letters in a rush. I knew I could handle that, so
I reviewed all my notes and powered everything up,
and it cut the PVC letters like butter. With that, I
caught the bug, and I was spending weekends making
samples to inspire my customers.
I remember making three identical 30-in. college
seals on spec because I was convinced the university
would fall in love with them. It was a typical college
seal with the college name in a circle around a crest.
I made the university’s name 23K goldleaf prismatic,
surrounding a hand-carved crest with ribbon.
I sold the first one to my customer for $700. They
loved it so much, I sold the second one six months
later for $1,400, and the third one, which sat proudly
in my showroom for a year, I sold for $2,000. Last
year, the University changed the seal, and now that
same seal is back in my showroom, looking as good
as the day I made it.
http://www.signweb.com
Table of Contents for the Digital Edition of Signs of the Times - February 2013
Signs of the Times - February 2013
Contents
ST Update
Technology Update
Vinyl Apps
Strictly Electric
LED Update
Software Update
Technology Review
Technology Review
Sign Museum News
New Products
Dressed to Impress
Uniqlo’s In-store Digital Signage
Pursuing a Different Rout
Word on the Street Signs
Industry News
Advertising Index
Editorially Speaking
Signs of the Times - February 2013
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