American Gas - May 2013 - (Page 14)
DIGEST
Continued from page 11
CNG and LNG will grow to
fuel between 5 percent and
30 percent of U.S. longdistance trucking over the next
10 years, FedEx Chairman and
CEO Frederick Smith predicted in
a recent interview with The Wall
Street Journal. FedEx is testing four
trucks—two using LNG and two
using CNG—and may move more
of its 90,000 motorized vehicles
to the fuel, Smith said. He said that
the decreasing cost of NGVs and
the rise in CNG and LNG fueling
stations is making the decision to
switch easier for large fleets.
New Jersey-based Honeywell’s
UOP division has launched an advanced membrane element called
Separex Select that it says more
efficiently removes contaminants such as carbon dioxide,
hydrogen sulfide, and water vapor
from natural gas during processing. According to Honeywell UOP,
Separex Select offers an increase
in membrane selectivity compared
with existing cellulose acetate
membrane elements, driving
significantly higher recovery of
valuable methane and natural gas
liquids while simultaneously reducing hydrocarbon emissions.
3M has completed certification of its first CNG tank,
designed for corporate fleets and
light- to medium-duty trucks. Addressing the single most expensive
component on a CNG vehicle,
the new “nanosilica”-based tank
is 30 percent lighter and holds 10
percent more fuel than the leading
tank, the company says. It’s also 6
percent stronger, 30 percent more
impact-resistant, and 50 percent
longer-lasting than CNG tanks
made with conventional materials.
The tank was developed in collaboration with Chesapeake Energy.
14
AMERICAN GAS MAY 2013
Under the Sea: The deposits typically occur at depths of 1,000 feet or more
wherever there’s sufficient methane and water in sediments.
JOGMEC’s test production was intended to
gather data on the behavior of methane hydrates
under the sea floor and on the impact of production on the surrounding environment.
The test represents the first offshore production of methane hydrates. In 2008, Japan and
Canada collaborated on a test of onshore production. Full-scale commercial production isn’t
expected for another five years.
Successful production would ease reliance on
fossil-fuel imports for Japan, which is the world’s
biggest importer of LNG. It could also buoy
Japan’s NGV industry. Several large Japanese
companies already field sizable NGV fleets.
—E.S.
NEED TO KNOW
Corrosion Cavalry
New coatings and inspection methods aim
to help improve pipeline integrity
T
he oil and gas industry spends $7 billion
annually in corrosion-related expenditures
to monitor, maintain, and replace the
nation’s transmission and gathering pipelines,
according to NACE International, an association of corrosion engineers. So any new anticorrosion weapon is a welcome addition to the
arsenal.
Several corrosion-fighting innovations were
recently introduced by Battelle, a global R&D
entity backed by the nonprofit Battelle Memorial Institute. One is a set of corrosion-resistant
ferrate compounds intended for use in militarystandard primer coatings. The compounds are
designed to replace traditional coatings based
on hexavalent chromium and other toxic metals
that are now restricted.
Battelle is now testing the performance
of the new compounds. It reports that after
three years of continuous exposure, the ferrate
compounds are performing as well as hexavalent
chromium and better than other replacements.
The organization has licensed the basic technology to Ferratec LLC and told American Gas
that coatings makers have expressed interest. It
predicts a solution will reach the market in two
to five years.
Another innovation is a “smart” coating
that features self-healing and damage-indicator
properties. For self-healing, the coating includes
microcapsules of thermoplastic resin. When the
coating is damaged—say, if it cracks—the microcapsules break, and the resin flows out to fill
the damaged area. Unlike traditional self-healing coatings, the resin doesn’t require a catalyst,
so the coating is more stable and versatile.
Battelle told American Gas that it’s in talks
with a commercial partner about making the
microcapsules, which could then be incorporated into coatings from several manufacturers.
It anticipates a marketable solution in two to
four years.
For damage indication, the coating incorporates specialized molecules called 8-hydroxyquinoline, or 8-HQ. When a steel or aluminum
pipe corrodes, metal ions form a bond with the
8-HQ. That chemical complex glows under
ultraviolet light, making the corrosion visible by
inspection with a handheld UV lamp.
Battelle is also developing an inspection
method based on terahertz (THz) imaging. THz
imaging uses electromagnetic waves to identify
corrosion hidden under intact coatings. Because
many coatings are transparent to THz radiation
while the metal beneath them reflects the signal,
the THz imaging can reveal unseen corrosion.
The technique has been demonstrated in
coatings on aircraft, but it needs to be optimized for use on pipelines, Battelle said. It
expects commercialization to take two to three
years. —E.S.
Table of Contents for the Digital Edition of American Gas - May 2013
American Gas - May 2013
Contents
President’s Message
Subject Index
Sandy Coins Say Thanks
Digest
Issues
Update
Need to Know
By the Numbers
Places
Need to Know
Taking a Bite out of Food Truck Pollution
Canada
Capitol Hill
State House
City Hal
Safety: Getting Employees Invested
The Rails
Profile
AGA Ops Conference Preview
Procurement
Jobs
Buyer’s Guide
Marketplace
Headway
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