Deloitte Supplement - January 6, 2020 - D20
Industry 4.0 in automotive
vehicles. Second, AM can deliver more flexibility to
The time saved is also a critical benefit. Even if we're
make unique designs.
targeting low-volume production runs, we cannot
have a build process that takes too long. Therefore,
From a business standpoint, prototyping physical
reducing the time it takes to manufacture a part with
parts is very costly, so the more we can do to validate
faster printers and more efficient processes is a key
a component in the digital space, the more we can
objective. Also important is the "box size," or the part
control our costs. We obviously must maintain robust
density we can achieve within the usable printing
physical validation capabilities to ensure performance
volume, so that we are never printing just one part at
requirements are met, but there are huge benefits
a time.
from being able to do some of the work upfront using
digital tools.
The accuracy of the build process is the next benefit.
Every time we need to alter a component in a
In fact, we can simulate all input parameters for a
postprocess environment, it adds to the overall cost.
given component before we print it. In this way, we're
Getting the execution right in the initial build process
able to better set the conditions for success because
can reduce the number of postprocessing steps,
we may only have to print a small number of
thereby cost.
iterations to get it fully dialed in prior to production.
Finally, we must consider the materials used in AM.
There are opportunities to utilize both printed metals
Unlocking the potential benefits
and plastics for the parts that make up our vehicles
and the tools that produce the components. More
In terms of implementing AM solutions, there are
material development must be done to enable the full
four key considerations: cost, throughput,
suite of automotive-grade 3D printed materials that
postprocessing requirements, and material
our industry requires. For example, the 3D printing
availability. Additive cost models can change the
industry has developed exotic metal powders, such as
paradigm with the simple realization that you don't
titanium and nickel base alloys, for the aerospace and
have to first build a tool anymore; you can go straight
medical industries. The automotive industry does not
to building the part. The cost-benefit extends even
use many of these materials in production, so we need
further as unlike tools-that are typically built to
more development and focus on steel and aluminum
support a five-year vehicle life cycle plus additional
to meet our specific needs.
service part production-we can reuse the same
AM printer across multiple vehicle programs and
Bringing parts manufacturing
to the final assembly line
design generations.
As a manufacturer, it is a very compelling value
proposition to think that you can now amortize the
Parts production currently entails a complicated
cost of tooling over a much wider volume and longer
system of logistics connecting a multitude of tiered
period. Achieving this leverage model is an important
suppliers constantly shipping components back and
goal, as some industry estimates suggest that AM can
forth across the manufacturing ecosystem. AM could
increase the piece cost of making some parts versus
minimize waste and downtime in this process by
using traditional methods by a factor of 10 to 100.
printing more components on location at the final
vehicle assembly facility. While having an AM
20
Deloitte Supplement - January 6, 2020
Table of Contents for the Digital Edition of Deloitte Supplement - January 6, 2020
Deloitte Supplement - January 6, 2020 - DCover1
Deloitte Supplement - January 6, 2020 - DCover2
Deloitte Supplement - January 6, 2020 - D1
Deloitte Supplement - January 6, 2020 - D2
Deloitte Supplement - January 6, 2020 - D3
Deloitte Supplement - January 6, 2020 - D4
Deloitte Supplement - January 6, 2020 - D5
Deloitte Supplement - January 6, 2020 - D6
Deloitte Supplement - January 6, 2020 - D7
Deloitte Supplement - January 6, 2020 - D8
Deloitte Supplement - January 6, 2020 - D9
Deloitte Supplement - January 6, 2020 - D10
Deloitte Supplement - January 6, 2020 - D11
Deloitte Supplement - January 6, 2020 - D12
Deloitte Supplement - January 6, 2020 - D13
Deloitte Supplement - January 6, 2020 - D14
Deloitte Supplement - January 6, 2020 - D15
Deloitte Supplement - January 6, 2020 - D16
Deloitte Supplement - January 6, 2020 - D17
Deloitte Supplement - January 6, 2020 - D18
Deloitte Supplement - January 6, 2020 - D19
Deloitte Supplement - January 6, 2020 - D20
Deloitte Supplement - January 6, 2020 - D21
Deloitte Supplement - January 6, 2020 - D22
Deloitte Supplement - January 6, 2020 - D23
Deloitte Supplement - January 6, 2020 - D24
Deloitte Supplement - January 6, 2020 - D25
Deloitte Supplement - January 6, 2020 - DCover4
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