Gas Processes Handbook - 67

2019 GAS PROCESSES HANDBOOK
PROCESS CATEGORIES

COMPANY INDEX

HYDROGEN

Foster Wheeler Hydrogen
Production Technology via
Steam Hydrocarbon Reforming

Hydrocarbon feed

Steam

Steam

1

4
5

Application: NGL, Hydrogen
Description: Hydrogen (H2) is produced by steam reforming of hydrocarbons with
purification by pressure swing adsorption (PSA). Feed is heated (1) and then purified (2)
with zinc oxide to remove sulfur. The purified feed is mixed with steam and preheated
further, then reformed over nickel catalyst in the tubes of the reforming furnace (3).
Prereforming can be used to handle feed mixtures or to minimize steam export.
Foster Wheeler's Terrace Wall reformer combines high efficiency with ease of
operation and reliability. With the new Asymmetric Terrace design, radiant section
design can be optimized to reduce fuel consumption.
The furnace can be modularized to give unrivaled savings in construction time
and costs. The syngas from the reformer is cooled by generating steam, then reacted
with steam in the shift converter to convert CO to additional hydrogen and CO2 (4).
In the PSA section (5), impurities are removed by solid adsorbent, and the
adsorbent beds are regenerated by depressurizing. Purge gas from the PSA section,
containing CO2, CH4, CO and some H2, is used as fuel in the reforming furnace.
Heat recovery from reformer flue gas may be through combustion air preheat
or additional steam generation. Fully flexible configurations accounting for ultra-low
NOx emissions (down to 5 mg/Nm3) and integration for deep CO2 removal (> 90 %
capture) can be accommodated.
Products: Typical purity of 99.9%; pressure of 350 psig, with high-pressure steam or
CO2 as byproducts.

2

Product H2

Steam

3

Purge gas

Fuel gas

Condensate

Installations: More than 120 plants, with recent projects ranging from 12 MMsft3d
to 158 MMsft3d in a single train, with numerous multi-train installations.
Licensor: Wood plc
Website: www.woodplc.com
Contact: hydrogen@woodplc.com

Utilities: Utility requirements (for a 100-MMsft3d plant):
Natural gas (feed plus fuel)

→

1,490 MMBtu/hr (down to 1,460 MMBtu/hr
for low feed plus fuel target)

Export steam (600 psig/700°F)

→

151,000 lb/hr (full flexibility in reducing the
steam export depending on client targets)

Demineralized water

→

258,000 lb/hr

Electricity

→

1,150 KW

Cooling water (18°F rise)

→

650 gal/min

Copyright © 2019 Gulf Energy Information. All rights reserved.



https://www.hydrocarbonprocessing.com/ http://www.woodplc.com

Gas Processes Handbook

Table of Contents for the Digital Edition of Gas Processes Handbook

Contents
Gas Processes Handbook - 1
Gas Processes Handbook - 2
Gas Processes Handbook - 3
Gas Processes Handbook - Contents
Gas Processes Handbook - 5
Gas Processes Handbook - 6
Gas Processes Handbook - 7
Gas Processes Handbook - 8
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