IEEE Power Electronics Magazine - December 2015 - 38
to a key function of these structures:
when inserted in a multilayer PCB,
The total entity
the low CTE of the core counteracts
created from the tiny
the higher CTE of the standard PCB
laminate. Figure 17 illustrates a typiconverters is called a
cal application, wherein a carbon-figranular power
ber layer sandwiched between 1-oz Cu
sheets is used to constrain the CTE of
supply, because each
a multilayer PCB. Two Cu-carbontiny element is smaller
fiber inserts are incorporated within
the PCB while maintaining geometric
than a grain of sand.
symmetry to minimize warpage [18].
Since the Z-axis thermal conductivity
of the carbon fiber is only 1 W/mK, the
use of Cu thermal vias is recommended.
The thermal management technology influPCB Thermal Path-Schematic
ence map shown in FigureĀ 18 summarizes the
various technologies influencing the design
and development of thermal management soluHeat Source
PCB
tions used in advanced power electronic packMounting
ages. Due to space limitations, only a small
Screw
sample of these technologies could be included
here. Additional details can be found in [1].
1-in evaporator with an uncoated
channel, while FigureĀ 16(b) shows
a coated channel. An additional advantage of the latter is the resulting
turbulence-free flow.
Constraining core laminates are a
unique class of CTE control and heatspreading layers that can be incorporated into PCBs [17]. These laminate
inserts are formed by sandwiching
graphite, carbon fiber, or other material between Cu or other metal layers.
The name constraining core refers
PCB
Mounting
Screw
STABLCOR
STABLCOR
Summary
Chassis
Ground Via
Isolated Via on
Ground Layer
Thermal
Via
FIG 17 The thermal core heat spreader. (Figure courtesy of Stablecor
Technologies Inc.)
For the first time in the history of panel-based
active and passive component embedding,
high-volume commercial manufacturing is
now in place, despite somewhat limited component availability and the limitations of
power and current. Several potentially usable
new technologies are under development in
Advanced Thermal Management Solutions for Power Electronics
Power Sip
with
Integrated
Cooling
Technology Influence Map
High-Temp
Interconnect
(TLP, Cu-Cu)
Integrated
Thermal Design
Software
PCB Embedding
for Power
Electronics
PCB Embedded
Vapor Chambers
Microfluid
Cooling For
CPU and GPU
Laser
Micromachining
Additive
Manufacturing
Microchannel
Cooling
Near-Junction
Thermal
Transport
Thermal
Interface
Materials
FIG 18 The technology influence map of thermal management.
38
IEEE PowEr ElEctronIcs MagazInE
TGPs
z December 2015
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