ACtion Magazine - March 2015 - (Page 25)
Recovering the entire charge
Blake Gordon
H
ere in Canada where spring ambient
temperatures are often in the 50°F
to 70°F (10°C to 21.1°C) range,
being able to heat the various components
to flash the refrigerant during recovery is a
must. With sealers or stop leak being added
to A/C systems, it is important to use a filter
to prevent these additives from entering your
refrigerant identifier.
To ensure all the refrigerant that is adsorbed in the compressor lubricant is recovered, you can run the A/C system for 10
minutes. This will agitate the compressor oil
so the refrigerant will migrate to the condenser where with heat on the bottom of the
condenser will allow for the recovery of the
refrigerant that might be in the residual oil.
Today with more equipment having the dryer
built into the side of the condenser, the ability
to heat the dryer is of utmost importance.
With a manifold gauge set installed on
the system, start the engine and turn on the
air conditioning system if possible. If the
compressor is not able to be operated due to a
clutch failure, we can still recover the refrigerant from the compressor by simply heating
it with the hot air gun during the refrigerant
recovery process. To prevent the removal of
compressor oil from the AC system, only recover refrigerant vapor from the low pressure
side of the system until system pressure is at
least 20psi (137.9kPa) below the ambient air
temperature. At this point, any remaining refrigerant in the system will be vapor and you
can begin to recover the remaining refrigerant from the high side access port. If the A/C
system has an access port on the high side
between the compressor and condenser, you
can recover refrigerant right from the start
and not have to wait untill the pressure drops.
During the refrigerant recovery stage you
must have both the dash and (if equipped)
sleeper fans operating on high blower speed.
Be sure to open the doors so that the air circulates through the cab. You will know the last
bit of refrigerant has boiled off or changed
state in the evaporators when the temperature
of the air leaving the vents is the same as that
of the ambient air.
Sometimes it is not possible to heat the
bottom of the condenser. When this is the
case, disconnect the compressor clutch wire
or remove the clutch coil circuit fuse. You
can then operate the engine and use the engine fan to pull air through the condenser to
boil off the refrigerant.
Once the pressure in the A/C system has
dropped to slightly below zero psi, stop the
recovery unit and check to see if the pressure rises. If it does, this is caused by the last
bit of refrigerant flashing from the oil in the
various components. Start the recovery unit
again and recover the last bit of refrigerant.
At this point there is always a small amount
of refrigerant left over in the recovery unit, so
also recover it as well.
When hooking up the refrigerant recovery unit, connect the outlet of the
recovery unit to the liquid side of the re-
covery tank. The liquid remaining in the
tank will adsorb the refrigrant that is being pumped into the tank and this helps to
keep the tank pressure from rising. After
recovering all the refrigerant, shut off the
recovery machine and connect a hose between the recovery machine and the vapor
port on the recovery tank. Start the recovery machine, open the recovery tank
vapor port and the refrigerant in the recovery machine will suddenly move to
the tank, completeing the refrigerant recovery process. ❆
Blake Gordon
Air Conditioning Trainer for
Polar Mobility Research Ltd, Calgary, AB.
You can reach Gordon at
abgordon@telusplanet.net
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Table of Contents for the Digital Edition of ACtion Magazine - March 2015
Engine cooling systems: Electric cooling fan operating strategies
System Charge Determination
Outlook
Service Port
Leonard's Law
Virtual View
Heavy duty and off road
Last Watch
Coolin Corner
Letters to the Editor
By the numbers
Industry News
Association News
In Memoriam
New Products
ACtion Magazine - March 2015
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