SAMPE Journal - January/February 2017 - 46

Feature Article

Figure 7. Process diagram for coil-roller distance of 35 mm.

of the process diagram. These
critical temperatures are defined
for Polyamide 66 in following
discussion.
Before reaching the roller, the
joining area has to be heated above
the melting temperature of 260°C.
Thereby, the polymer chains have
enough thermal energy to move
freely. After melting and before
reaching the contact area of the
roller the temperature in the
joining area has still to be above
the crystallization temperature of

225°C. When the temperature falls
below crystallization temperature
the bonding between the polymer
chains are too strong to allow them
to diffuse across the bonding line.
This temperature limit is called
´joining area consolidated´. After
consolidation under the roller,
the temperature in the joining
area must remain below the
crystallization temperature to avoid
deconsolidation. If the temperature
rises
above
crystallization
temperature, voids will occur and

the joining or the adherends partly
delaminates.
This
temperature
limit is called ´joining area voids´.
In addition the maximum process
temperature has to be always below
the degradation temperature of
320°C.
To ensure a constant joining quality,
the power input from the generator
has to be controlled by a control
signal. Because the temperature in
the joining area is measurable from
the outside, the temperature of the
laminate surface is used as control

Figure 8. Overview of user-interface for end-user.
46

SAMPE Journal, Volume 53, No. 1, January/February 2017



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