SAMPE Journal - May/June 2020 - 16

FEATURE / BONDED JOINTS
straining the nodes. Pre-test and post-test finite element models as essentially the same except that
the fiber compression modulus was used in the
post-test analysis and stress release length in the
model was increased by un-constraining nodes in
the frame region. The general-purpose finite-element code, Abaqus Standard 6.139, was used to
perform the finite-element analysis (FEA). Solid
elements (C3D8) were used to discretize core, adhesive and gap filler regions. The face sheet and
splice plate were discretized using shell continuum
(SC8R) elements.

Table 1. Test data of AEWC coupons.
AEWC Specimen ID

Pristine Coupon Testing & PFA Correlation
Ten pristine coupons were tested and the average
failure load was 179.938 kN as listed in Table 1. The
failure mode of these coupons were in the form of
fiber failure in the face sheet at grips and delamination between face sheet plies which is an after
effect of earlier failure mode. Pre-test and post-test
progressive failure analysis (PFA) generated the
failure load of 195.722 kN and 185.935 kN, which
is 8.8% and 3.3% respectively from the test failure
load and load vs. end shortening curves are presented in Figure 8. The failure modes (fiber failure
at the grips) of the test coupons and the failure
modes simulated by PFA are presented in Figure 9.
One can notice a good agreement between the test
and PFA with respect to location of failure initiation
and the path. The crack paths are indicated by red
color in the PFA model.
Hoop Edge-Wise Compression (HEWC) Coupons
The test stand and compression test setup for the
HEWC coupons is the same as in the AEWC test
shown previously in Figure 6. The coupon is placed
between a flat square platen at the bottom, and a
thick rectangular steel block, covering the entire
width and thickness of the coupon, on the top. A
circular cross-section steel block is placed above
the thick steel block. The joint testing included 7
pristine HEWC sub-element test coupons.
Progressive Failure Analysis of Pristine Coupon
Progressive failure analysis of HEWC was performed by adopting the damage model mentioned
in previous sections for predicting in-plane failure
modes such as fiber and matrix damages. After closer examination of loading and geometric configuration of the coupon, it was inferred that delamination between plies or any sub-assemblies would be
primary mode of failure. Hence, the finite element
model was developed to simulate fiber and matrix
damages in the face sheet plies as well as delamination between face sheet plies and splice (doubler)

16

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SAMPE JOURNAL

|

Test Failure Load (kN)

CTE-301-3-AEWC-1

179.877

CTE-301-3-AEWC-3

188.084

CTE-301-3-AEWC-4

171.666

CTE-301-3-AEWC-5

177.871

CTE-301-4-AEWC-1

172.542

CTE-301-4-AEWC-2

188.124

CTE-301-4-AEWC-3

179.806

CTE-301-4-AEWC-4

181.078

CTE-301-4-AEWC-5

180.398

Average

179.938

Figure 8. Load vs. end shortening of AEWC PFA.

(a) Typical failure mode of AEWC coupon

(b) Failure mode
predictions from PFA

Figure 9. Typical failure mode of AEWC coupon.

M AY/J U N E 2 0 2 0

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SAMPE Journal - May/June 2020

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