SAMPE Journal - May/June 2020 - 49

EXPERIMENT
A cured composite laminate sample was examined using close-proximity flash thermography
and large-standoff step thermography systems to
compare the signal-to-noise (SNR) performance of
the two systems. Experiments were performed on
a carbon fiber-epoxy test panel with dimensions
30.5mm x 15.2mm x 4mm constructed of twill
weave outer plies and uniaxial inner plies, oriented
0 and ±90. The tow width of the outer plies was approximately 1.6mm.
Flat bottom hole (FBH) defects with diameters
25.4mm, 19.1mm, 12.7mm, 6.4mm, and 2.2mm
were programmed into the sample at depths of
1.5mm, 2.3mm, and 3.0mm. Layout of the holes are
shown in Figure 3, with aspect ratio descriptions
given in Table 1. The sample was inspected in "as is"
condition, i.e. no surface preparation was applied.
Close-Proximity Flash Thermography
The sample was evaluated using a commercial
flash thermography system with 2 quartz-xenon
linear flash lamps, housed in a reflective hood14.
Each lamp is mounted in a reflector and driven by
a 6 kJ power supply that provides a truncated rectangular optical pulse with variable duration ranging from 10msec to 200 microseconds. The system
employs a 640 x 480 pixel InSb camera operating
in the 2-5 micron spectral range at a maximum
full frame rate of 120 Hz. Digital data from the
camera is transferred to a PC in real-time, and the
temperature-time sequence immediately before,
during, and after flash heating is processed using
TSR on each pixel in a dedicated software program
that displays the reconstructed signal, as well as its
1st and 2nd logarithmic derivatives and various attributes of the derivatives, including the Max and
Sum SRC Images.
The sample was place 12" from the camera lens
and lamps, providing a spatial resolution of 2.1 px/
mm, and heated with a 3msec duration rectangular flash pulse. Data was acquired for 83 msec prior
to the flash pulse and for 59.91 seconds after, at a
frame rate of 120 Hz. Images of both the raw and
TSR second derivative results are presented in Figure 4.

w w w. s a m p e . o r g

Figure 3. 4mm thick CFRP test panel with programmed FBH defects of diameters 25.4mm, 19.1mm, 12.7mm, 6.4mm, and 2.2 mm at depths of 1.5mm,
2.3mm, and 3.0mm.

Table 1. FBH defect aspect ratios present in test sample.
Aspect
Ratio

Diam [mm]

The SRC is calculated for every pixel and every frame in the image sequence, resulting in a 3D
matrix of SRC values, which can be interrogated
through the time axis to yield single image maps of
the maximum SRC, the sum of SRC or the time at
which the SRC occurs for every pixel.

25.4

19.1

12.7

6.4

2.2

1.5

16.7

12.5

8.3

4.2

2.1

2.3

11.1

8.3

5.6

2.8

1.4

3.0

8.3

6.25

4.2

2.1

1.0

Depth [mm]

Figure 4. Raw (left) and TSR Second Derivative (right) images generated
using the close-proximity flash thermography experimental setup.

M AY/J U N E 2 0 2 0

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SAMPE JOURNAL

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49


http://www.sampe.org

SAMPE Journal - May/June 2020

Table of Contents for the Digital Edition of SAMPE Journal - May/June 2020

Table of Contents
SAMPE Journal - May/June 2020 - Cover1
SAMPE Journal - May/June 2020 - Cover2
SAMPE Journal - May/June 2020 - Table of Contents
SAMPE Journal - May/June 2020 - 2
SAMPE Journal - May/June 2020 - 3
SAMPE Journal - May/June 2020 - 4
SAMPE Journal - May/June 2020 - 5
SAMPE Journal - May/June 2020 - 6
SAMPE Journal - May/June 2020 - 7
SAMPE Journal - May/June 2020 - 8
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SAMPE Journal - May/June 2020 - 16
SAMPE Journal - May/June 2020 - 17
SAMPE Journal - May/June 2020 - 18
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