Waytek Catalog 225 - 19

Terminals & Connectors
Insulated
Wire & Cable
Typical Vinyl Insulated

INSULATED RINGS
Size Stud Size
4 6* 6 8* 8 10 1 ⁄4 5 ⁄ 16 3 ⁄8 4 6* 6 8* 8 10 1 ⁄4 5 ⁄ 16 3 ⁄8 1 ⁄2 6* 6 8* 8 10 1 ⁄4 5 ⁄ 16 3 ⁄8 1 ⁄2

Vinyl Insulated Stock No.
30500 30501 30507 30502 30508 30503 30504 30505 30506 31500 31501 31508 31509 31502 31503 31504 31505 31506 31507 32500 32507 32501 32508 32502 32503 32504 32505 32506

Nylon w/ Extra Sleeve Tool Stock No. Guide
30700 30701 30707 30702 30708 30703 30704 30705 30706 31700 31701 31708 31709 31702 31703 31704 31705 31706 31707 32700 32707 32701 32708 32702 32703 32704 32705 32706

UL and CSA information may be available upon request. Nylon Insulated with Extra Sleeve

22-18 Ga Red Ins

Nylon insulated terminals start as a standard butted seam terminal with a brass sleeve over the barrel and the nylon insulation is molded over this brass barrel. These terminals should be crimped twice, once on the copper conductor in the wire and once on the insulation part of the wire. This second crimp helps provide a stronger connection and is recommended when the terminal is subject to vibration. Tin plated copper material.
Chart B and #405 on pg. 51

16-14 Ga Blue Ins

Insulation Color Chart
Insulated
26-24 ga 22-18 ga 16-14 ga 12-10 ga 8 ga 6 ga 4 ga 2 ga

Terminal colors
yellow red blue yellow red blue yellow red

12-10 Ga Yellow Ins

Vinyl Insulated

* These terminals are offered in a narrow width to be used where space is minimal

Size

Nylon Stud Insulated Only Tool Size Stock No. Guide
8 10 33500 33501 33502 33503 33504 33505 34500 34501 34502 34503 34504 35505 35500 35501 35502 35503 35520 35521 35522 35523

8 Ga Red Ins

1 ⁄4 5 ⁄ 16 3 ⁄8 1 ⁄2

Step Down

6 Ga Blue Ins

1 ⁄4 5 ⁄ 16 3 ⁄8 1 ⁄2

#535 on pg. 50

10 4 Ga Yellow Ins
1 ⁄4 5 ⁄ 16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄ 16 3 ⁄8 1 ⁄2

Wire Ga
22-18 / 16-14 16-14 / 12-10 12-10 / 8

Stripe Color
red blue yellow

Insulation Tool Color Stock No. Guide
blue yellow red 38050 38051 38052 Chart B ----

Wire Ga
24-22 / 20-18 20-18 / 16-14 16-14 / 12-10 12-10 / 8

Stripe Color
white red blue yellow

Insulation Tool Color Stock No. Guide
red blue yellow pink 38260 38261 38262 38263 Chart B ----

2 Ga Red Ins.

Moisture Resistant

Window Butt Splice Nylon

Nylon With Extra Sleeve

Standard

• Nylon insulated with an extra

Wire Ga
22-18 16-14 12-10 8 6 4

Butted Brazed Vinyl Nylon Tool Stock No. Stock No. Guide
30560 31560 32560 33560 34560 35560 30760 31760 32760 ---------Chart B #535 on pg. 50

Wire Insulation Tool Ga Color Stock No. Guide
20-18 16-14 12-10 Red Blue Yellow 30771 31771 32771 Chart B

Wire Insulation Tool Ga Color Stock No. Guide
20-18 16-14 12-10 Red Blue Yellow 30781 31781 32781 Chart B

Wire Insulation Tool Ga Color Stock No. Guide
20-18 16-14 12-10 Red Blue Yellow 30780 31780 32780 Chart B and #405 on pg. 51

Tool Guide Charts on page 16.

Call Toll Free 1-800-328-2724

email: sales @waytekwire.com

Cable Ties

Battery Fuses & Circuit Breakers Management

sleeve • Filled with a silicone material to help keep moisture, dust and other contamination out of the connection • Crimp on both the wire and insulation • Tin plated copper material

• Nylon insulated with an extra

support sleeve • Inspection window for viewing correct wire insertion • Crimp both the wire conductor and insulation for vibration resistance • Tin plated copper material

• Use where an extra secure
connection is required, but moisture protection isn’t needed • Double crimp on both the copper conductor and insulation • Tin plated copper material

• Tin plated copper material

Switches & Relays

Lights & Accessories

Heat Shrink Products

• Used to connect two different sized wires • Vinyl insulation • Tin plated copper material

• Stripes at both ends indicate which wire • Vinyl insulation • Tin plated copper material

size to insert and which crimp die to use

Tapes & Chemicals

BUTT CONNECTORS

Protection Products

Vinyl insulated terminals consist of the standard butted seam non-insulated terminal with a color coded vinyl jacket molded into place. Most vinyl insulated terminals feature funnel entry for easy wire insertion.

Clamps & Clips

Wire Coverings

Tools

Typical Nylon Insulated

Terminals & Connectors

Waytek Catalog 225

Table of Contents for the Digital Edition of Waytek Catalog 225