Waytek Catalog 225 - 31

Terminals & Connectors
Wire & Cable

DELPHI PACKARD WEATHER-PACK
• Locking nylon connectors are sealed • Use the cavity plug for all pin locations
against moisture, dust and dirt • Terminals and seals are secured in the connector body with a hinge lock assembly • Cable seals must be used with mating terminals not filled with terminals • Tower half connector body comes with a self lubricating silicone seal to reduce the engagement assembly force 257°F (125°C) -40°F (-40°C)
Cable Seal Male Terminal

16 V 20 A

Female Terminal Cable Seal Shroud Half Tower Half

Cable Seals
Cable dia. GPT wire SXL wire mm Ga Ga
1.70-1.29 2.80-2.03 3.49-2.81 4.30-3.45 --18-16 14 12 --20-18 16 14

Connector Bodies
Seal Color
Red Green Gray Blue

Stock No.
39004 39000 39001 39002

Delphi No.
12015899 15324983* 12015323 15324982* 12010293 15324980* 12015193 15324981*

Contacts
1 2 3 4 4-Square 6

Shroud Half Stock No.
38040 38042 38044 38046 38086 38048

Delphi No.
12010996 12010973 12010717 12010974 12015024 12010975

Tower Half Stock No.
38041 38043 38045 38047 38087 38049

Delphi No.
12015791 12015792 12015797 12015798 12015799 12015793

ORDERING NOTES:

All connector bodies are straight (in a row) except 4-Square contact body which is two rows of two.

1. Select connector body style from chart. 2. Select number of terminals needed – one terminal for each contact location. 3. Pick cable seal by wire gauge. 4. Cavity plugs are required for all unused pin locations. 5. Weather-Pack crimping tool must be used to assure a good seal. *Replacement part for packard number listed above. Changed from 4% oil to 2% oil.

Cavity Plug
Stock No. 39010

(Packard No. 12010300)

Terminals
Wire Ga
20-18 16-14 12

Male Terminal Loose Piece Stock No.
30034 31034 32038

Reel Stock No.*
30034R 31034R 32038R

Delphi No.
12089040 12124582 12124587

Female Terminal Loose Piece Stock No.
30035 31035 32039

Reel Stock No.*
30035R 31035R 32039R

Delphi No.
12089188 12124580 12124581

Recommended Delphi Tools
402/440/408 402/440/408 408/474

*Terminals available on reels by Stock No. speciﬁed in table above. Special tooling needed for use of reels not available from Waytek.

Terminals shown with cable seal. Order separately.

Weather-Pack Hand Tool
Stock No. 402

Hand Tool
Stock No. 408

These assembly instructions apply to both the Weather-Pack and the Metri-Pack connector series.

• Crimps 20-14 ga wire, terminal and cable
seal in one operation • Ratchet assembly assures a perfect crimp every time

• Crimps a variety of terminals and
crimp every time

cable seals in separate operations

• Ratchet assembly assures a perfect • For 16-12 ga terminals
Lights & Accessories
®

Weather-Pack Hand Tool
Stock No. 440

• Similar to the 402 with shorter handles • Crimps 20-14 ga wire, terminal and cable
seal in one operation

Economically priced Crimper
Stock No. 533

• Economical tool crimps 22-14 ga

3. Put terminal in crimping tool, then position wire and seal in place.

4. Crimp and visually inspect for a good crimp before installing in connector body.

Weather-Pack Terminal Removal Tool
Stock No. 421

• Removes Weather-Pack socket and
pin terminals from the connector bodies

See our Waytek Weather-Pack Crimp Tool on page 52.

Call Toll Free 1-800-328-2724

email: sales @waytekwire.com

Cable Ties

Battery Fuses & Circuit Breakers Management

sealed Metri-Pack 150 and 280 series, and Weather-Pack terminals and seals • Compact parallel jaw design eliminates terminal rocking

Switches & Relays

1. Apply seal to cable, before stripping insulation.

2. Align seal with cable insulation.

Heat Shrink Products

TYPICAL ASSEMBLY INSTRUCTIONS

Tapes & Chemicals

Male terminal for shroud half

Protection Products

Female terminal for tower half

Clamps & Clips

Wire Coverings

Tools

Terminals & Connectors

Waytek Catalog 225

Table of Contents for the Digital Edition of Waytek Catalog 225