Electronics Protection - Summer 2016 - (Page 30)
Industry News
Thermacore k-Core Technology Cools NASA's
Earth Science Satellite Observatory
When NASA launched its environmental research satellite on January 31, 2015, it carried sensitive Soil Moisture Active Passive (SMAP) instrumentation that utilized
mission-critical cooling components from k Technology,
a Division of Thermacore, Inc.
ThermaCore-k-CoreThe SMAP mission is designed to
help scientists understand the links between Earth's
water, energy and carbon cycles. Functioning as an Earth
observatory in space, the satellite improves the ability
of weather forecasters and climate scientists to monitor
and predict natural hazards, such as floods, landslides
and droughts. SMAP soil moisture data are used by
agricultural and water resource managers to develop
water and climate models. The SMAP project is managed
for NASA by the Jet Propulsion Laboratory (JPL), with
participation by the Goddard Space Flight Center (GSFC).
Throughout the SMAP mission, internal heat generated
by the satellite's electronics must continually be rejected
into the cold and vacuum of outer space.
To meet this difficult thermal challenge while maintaining strict weight and size limits, NASA called upon Thermacore's thermal management and engineering expertise to develop a unique heat spreader - also known as a
"doubler" - to cool a critical electronics bus panel.
Instead of using typical aluminum heat-spreader material,
the doubler utilizes k-Core Annealed Pyrolytic Graphite
(APG) encapsulated within aluminum to form a composite panel. The six-millimeter thick panel is a sandwich
comprised of an aluminum exterior shell that is one-millimeter-thick on each side wrapped around a four-millimeter thick APG core. The advanced APG material enabled
the large 0.7-meter long and 0.7-meter-wide panel to
achieve a significant weight reduction of approximately
15 kilograms without sacrificing thermal performance.
performance analysis using an iterative process with JPL
to determine optimum locations and component configuration. From that point, engineering drawings were
generated for all the components, which were then released to k Technology's fabrication facility for graphite
machining, composite assembly and machining, plating
and inspection. The panel was then shipped to JPL for
bench testing, preflight evaluation and then installation
on the spacecraft for the January 2015 launch.
In addition to the advanced thermal solution for the
SMAP mission, Thermacore will provide a k-Core thermal
strap for the thermal clock on the JPL GRACE Follow-on
Mission. Scheduled for launch in 2017, this mission will
measure the change in water stored on land from precipitation that has been stored as snow, that infiltrated
into the ground or evaporated, or that left the basin as
stream flow.
"We are pleased that Thermacore k-Core technology
helps to support these vital environmental missions,"
says Mark Montesano. "Thermal management is essential to the electronics used on these missions, and we're
proud to help meet their demanding requirements."
Flexible Electronics Market By Components,
Application and Segment - Forecast to 2024
The global flexible electronics market was $20,850 million in 2015, which is estimated to reach $87,210 million
by 2024. Escalating demand for compact and light-weight
electronic devices is anticipated to fuel growth over the
forecast period. Flexible batteries, displays, memories are
a few products realized with the adoption of this technology. The technology provides ample opportunities in
the area of smart textiles, which is the future of wearable's. Government support in the form of funding that
lends a helping hand to several research projects and is
also anticipated to impact the industry growth positively.
The hard anodized plate was finished to support an array of thermal attachment points, thermally and electrically conductive areas, plus grounding areas. According
to Mark Montesano, vice president of Engineering, Thermacore k Technology Division, "The complex finishing
requirements presented a challenging design. This project involved a detailed mechanical design as well as a
finite element thermal analysis to determine component
locations and specific geometry of the APG insert within
the structure."
Healthy demand for smart glasses, e-books, smartphones, smart watches, and e-papers is expected to
catapult market growth over the next eight years. The
technology facilitates electronic systems to be stretched,
rolled, and flexed, minimizing design issues associated
while developing compact, portable and miniature
devices. The style and functionality of wearable devices
is anticipated to witness a transition over the next eight
years with companies such as Samsung, Apple, Nike and
Google investing heavily in this segment, thereby providing avenues for discovering novel applications.
The thermal/mechanical analysis identified such variables
as graphite-edge distances and thru-hole features. The
Thermacore k Technology team undertook a predictive-
The consumer electronics segment accounted for over
55 percent of the overall revenue in 2015. The year 2014
witnessed the onset of new curved televisions, smart-
30
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Table of Contents for the Digital Edition of Electronics Protection - Summer 2016
Electronics Protection - Summer 2016
Contents
Editor's Choice
Common Coolant Types and Their Uses in Liquid Cooling Systems
The Benefits of Vertical Integration for Customized EMI Shielding Products and Services
Cool It Your Way: Versatile Cooling for Electronics Enclosure
Heat Pipes and Vapor Chambers – What’s the Difference?
Securing Electronics in Modern Railway Systems
Enclosures
Thermal
Power
Hardware
Industry News
Calendar of Events
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