Remote - Spring 2015 - (Page 12)
Feature Article
What to Expect in the Equipment Industry in 2015
Andrew Kinder, VP Industry Solution Strategy
Infor
By 2020, it's predicted that there will be 33 billion connected devices on
the planet. Nearly three times the 10 to 12 billion estimated today. Already
present in our lives through our vehicles, our homes and even on our person
with wearable tech, embedded sensors will be deployed in almost every
piece of equipment along the supply chain. Constantly gathering real-time
data about the equipment, it's operating conditions, the environment it is
operating in and how an individual asset is performing compared to the
fleet, the information and insight available will be far beyond anything
we have had access to before with enormous opportunities for equipment
manufacturers, dealers, service and rental providers to lower costs, improve
service and drive new sources of revenue.
Let's take a look at how these new technologies can be harnessed and
the actions we must take if we want to reap the advantage of first mover.
Broadly, the opportunities fall into two categories:
1. Operational Excellence - utilizing the new technologies to improve
efficiencies, services and asset productivity and, in so doing, lower costs to
improve margins
2. Service Innovation - exploiting the information now at your fingertips
to create new services for your customers that either improve your competitiveness or create new, unimagined revenue streams
Your Equipment is Talking - Are You Listening?
Utilizing the information from embedded sensors to transition from
preventative maintenance
to predictive maintenance
is one proven way to lower
costs and improve service.
Most equipment is still
maintained today on a
time or volume basis (e.g.
the time interval between
service inspections or
how many kilowatt hours
of energy the equipment
consumes). However, realtime monitoring of equipment performance, which considers factors such as
operating temperatures, flow rates and energy usage, is a far better indicator
of when equipment is in need of maintenance, giving you options to service
earlier in the cycle, avoiding machine breakdowns, or later in the cycle,
lowering repair costs.
This flexibility in service scheduling can create new revenue opportunities by taking advantage of rental demand spikes while also safely rescheduling maintenance plans. In addition, think of how much time is lost
today by multiple engineering visits to remote equipment, first to diagnose
and then repair it. Sophisticated self-diagnostic sensors on equipment make
it more efficient to identify the fault immediately, so that the right engineer
with the right service pack and repair parts are dispatched the first time.
This is also an area where service innovation really starts to profit.
Equipment dealers and service providers are only scratching the surface
of potential new revenue streams derived from the information from their
digital business network. Think of the opportunities to advise customers
on their service schedules, how to efficiently operate a mechanical digger
to save 10 percent on fuel, for example, or what oil and spare parts to use
to help customers minimize their long term operating costs? All of this
information can be taken from real data across the entire fleet, not just an
individual equipment unit. Real-time information has an inherent value, if
only you can identify the revenue opportunity associated with it.
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What if Your Employees Never Came to Work?
Another tech-led innovation changing the equipment service landscape
is mobility. Service engineers need to be on the road maintaining expensive
assets, not stuck in an office doing paperwork. Social and mobile technologies allow service enterprises to boost the productivity of their workforce
through applications designed to assist with job scheduling and routing
between jobs, on-the-job work order reporting, spare parts replenishment,
diagnostic and maintenance help on site and to quickly connect the field
engineers with other experts in the business.
But what if technicians didn't even have to attend the equipment for
maintenance? Connected devices are making diagnostic data available
remotely, delivering the possibility to identify, diagnose and even repair
equipment via software updates and remote fixes. Every avoided trip
represents a significant cost savings and a boost to equipment utilization
and profitability.
It is hard to conceive of this world without mobile and it's unlikely that
within a few years equipment businesses will access information in any way
other than through a smart-phone or ruggedized tablet.
The Forecast is Cloudy
As cloud applications move beyond stand-alone HR and CRM products
and into complete solutions designed to meet the needs of an industry such
as equipment, more companies will yield the economic and flexibility benefits of deploying software as a service, rather than owning and managing it
themselves. Software solutions purchased as a service have the benefits of
no upfront license costs, no annual maintenance costs and no hardware and
running costs. The software provider is also responsible for keeping you on
the latest release and your data secure all at a predictable monthly cost.
As the equipment industry looks forward to 2015, it is clear that the
technology-savvy, alert and agile businesses will come out ahead. Embedded sensors, real-time information, mobility and cloud deployment will be
major factors that equipment service and rental providers will utilize to their
advantage. The sooner organizations get on board, the sooner they can reach
the next level of customer satisfaction, service innovation and profitability.
As manufacturing output returns to growth, every organization along the
equipment industry's supply chain - from equipment dealers, to rental and
service providers, to distributors - stands to improve financially by being
part of the growing technology evolution that we've been seeing the past
few years. With the escalating buzz and confidence surrounding topics such
as cloud, predictive maintenance, social business and mobile applications,
organizations need to be able to use this technology in smart ways, and find
partners to help them quickly increase efficiencies and start seeing a return
on investment.
As a first step toward adopting new technology, equipment manufacturers, dealers and rental operators need to take the time to carefully consider
their business goals, focus on market opportunities and pain points that
need to be overcome, and research the various new technologies available
to them, while considering the short-term and long-term benefits of each.
Customers have high expectations, and this will only continue to
increase in 2015, and seek added capabilities from the equipment itself - as
well as from equipment dealers. It's becoming more and more clear that
smart organizations need to adopt new technology processes to transform
equipment operations in the field to be successful now and in years to come.
What to Look for Now:
Moving Operations to the Cloud
As the equipment industry learns to better adapt to a global economy,
they will undoubtedly also need to better monitor a global network of suppliers, contractors and partners. A complete real-time view of the end-to-end
value chain will be essential to creating the collaborative and customercentric approach, which cloud technology can offer. In addition, being able
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Table of Contents for the Digital Edition of Remote - Spring 2015
Editor's Choice
The Impact of OPC UA and Information Modeling on Monitoring Solutions
Protecting Critical Infrastructure: Understanding the Threat to SCADA Networks
Small Power, Big Benefits – Fuel Cells for Remote and Off-Grid Applications
What to Expect in the Equipment Industry in 2015
Wireless Well Pad Retrofit
IT-OT Convergence: The Importance of Aligning Historically Disparate Technologies
Internet of Things North Americs Preview
SCADA
Networking
Security
Onsite Power
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