Remote - Spring 2015 - (Page 6)
Feature Article
The Impact of OPC UA and Information Modeling on
Monitoring Solutions
Ron DeSerranno, Founder & CEO
B-Scada, Inc.
One of the biggest challenges faced by businesses is finding a way to
take advantage of the enormous amounts of data being generated by their
production processes. In fact, a survey by database vendor, RainStor, indicated that 37.5 percent of large organizations cite analyzing 'Big Data' as
their biggest challenge. This is particularly true in process control industries
that rely heavily on automation. In industries such as manufacturing, water
treatment, oil and gas, power and transportation, and similar enterprises
with large numbers of monitored assets, there can be thousands of bits of
data produced every second. Finding a way to analyze this data and use it to
optimize processes for greater efficiency, quality and safety is becoming a
necessity in today's competitive environment.
A solution is presented by introducing the concept of information modeling to SCADA and HMI software systems. An information model adds structure and organization to diverse sets of data, reducing complexity and creating
the kind of context that transforms that data into actionable information.
What is an Information Model?
Information Models are representations of individual assets like buildings, machinery, devices and processes. Information models not only define
various properties on these
assets but the relationships
between them within a business
enterprise. Information models
provide the bridge between the
business users of a system and
the engineers who design and
maintain it, and lead to a more
flexible and manageable system. An information model can
help reduce deployment time,
reduce system maintenance,
produce more relevant information and enable integration
with other systems.
The EPRI Common Information Model is an example of a
functional information model based on industry standards.
To illustrate the idea of an
information model, imagine
the 'Contacts' listed in your cell phone. A Contact can be thought of as an
asset with properties such as name, phone number and email address. A
Contact can also be associated with a photo and a customized ringtone. All
of these properties and components combine to create a virtualized representation of an actual person. This is similar to the way a tangible asset can
be represented in an information model.
The communication technology exists for information modeling and
interoperability in HMI/SCADA software systems, and standards have been
defined. In the industrial automation space, the interoperability standard
for the secure and reliable exchange of data between plant floor or field
devices and control systems is OPC (Object Linking and Embedding [OLE]
for Process Control). These standards are created and maintained by the
OPC Foundation, and the recent standard (OPC Unified Architecture) is the
enabling technology behind information modeling in these systems.
OPC UA
OPC UA is a platform-independent service-oriented architecture that
details the specifications for defining the relational structure of complex sets
of data. OPC UA allows for data from multiple sources to be integrated into
a comprehensive model that can be modified, extended or repeated. OPC
UA was created to be "future-proof", and it is becoming an essential part of
modern data acquisition and management systems.
Information modeling and OPC UA communication enable the creation
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of an entirely new type of HMI/SCADA system. This technology moves
SCADA beyond its traditional roles of process control and device monitoring to create a more intelligent system that supports greater asset management, data analysis and process optimization.
How Does Information Modeling Benefit HMI/SCADA Systems?
There are a number of ways that HMI/SCADA systems are enhanced
when combined with information modeling. An information model allows you to integrate data from multiple sources, create more intelligent
visualizations with more relevant information, enable greater collaboration,
decrease system development and maintenance time, and increase the flexibility and scalability of your system.
Multiple Data Sources
Assets in your information model can have properties that are drawn
from multiple different sources. In addition to traditional data from PLCs
(temperature, pressure, flow rate, etc.), an asset can have an Asset Tag as a
property, a Commission Data, a Life Expectancy or any relevant information pulled from databases or other enterprise applications. Asset properties
can include HART data, calculated values or data entered manually by
users. Assets can be associated with particular personnel, and can also be
associated with related media like documents, images or videos. An asset
defined in your model can include any or all information related to that
particular asset. Additionally, any data included in your information model
is now exposed to all of the features of your SCADA system, including
alarming, logging, calculations and workflow.
More Intelligent Visualizations
Because assets in your model
can be associated with information from any number of different
sources, it is also possible to visualize any of this data alongside any
Information modeling allows for data visualization
other data on your Mimics (HMI
screens or dashboards). The graph- that embraces your entire enterprise.
ics on your mimics can be bound
to any properties in your model regardless of where the data originated. You
are able to visualize live process data alongside maintenance data or custom
calculations, view documents like troubleshooting guides or service records.
Watch procedural or training videos. Mimics can be created as forms to
accept user input that is added to the information model in real time and
can be made available to any other user of the system. Generate real-time
or historical reports that incorporate data from multiple sources. A SCADA
system with information modeling is an invaluable tool for enterprise-wide
situational awareness and inter-departmental collaboration.
Decrease Development and Maintenance Time
There are a number of ways that an information model can decrease the
time it takes to develop your system. Because the graphics on your mimics
are bound to your information model instead of the external data sources,
graphics can be designed without intimate knowledge of PLC memory
addresses. In fact, the graphics can be designed before the PLCs are even in
place. This allows designers and engineers to work in parallel instead of in
series. Designers can work on graphics without concern for where the data
is coming from while engineers are working on the technical development
without concern for the visuals. Information modeling also allows for the
creation of reusable mimic templates; graphics can be created for a specific
type of asset and reused for all instances of that type. For example, you can
use a single 'motor' mimic template to view data from a hundred different
motors. An information model also makes it easy to maintain your system if
your processes change or you add new assets.
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Table of Contents for the Digital Edition of Remote - Spring 2015
Editor's Choice
The Impact of OPC UA and Information Modeling on Monitoring Solutions
Protecting Critical Infrastructure: Understanding the Threat to SCADA Networks
Small Power, Big Benefits – Fuel Cells for Remote and Off-Grid Applications
What to Expect in the Equipment Industry in 2015
Wireless Well Pad Retrofit
IT-OT Convergence: The Importance of Aligning Historically Disparate Technologies
Internet of Things North Americs Preview
SCADA
Networking
Security
Onsite Power
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