Remote - Spring 2016 - (Page 13)
Applications
Rolls-Royce Power Systems Protects Underground Data Center
In 2015, Cavern Technologies doubled its footprint to meet the needs of its growing client base. The 120,000-square-foot colocation facility meets the power, cooling and security requirements of more than 100 of the region's leading companies. The
company's latest expansion of 60,000 square feet required MTU Onsite Energy backup power that would support the facility's
increasing power needs, while offering the flexibility, scalability and expandability needed to support future expansions.
Located in a limestone cave 125-feet beneath Lenexa, Kansas, Cavern Technologies offers built-to-suit private data suites to
some of the nation's leading health care organizations, financial services institutions and tech companies. Taking their servers
underground, these collocating enterprises are protected against weather by a natural rock bunker five times stronger than
concrete that accommodates their specific space, power and connectivity requirements.
Mounting Demands
Designed to support small, medium and large enterprise customers, Cavern opened its data center doors in 2007. Seven years later, the company
embarked on a 60,000-square-foot expansion that brought its total operating
space up to 120,000 square feet, with 100,000 square feet more space available for expansion. Having uninterruptible power supply is not optional.
To power its new footprint, Herron turned to Central Power Systems &
Services, an authorized MTU Onsite Energy distributor in Kansas, Missouri
and the Oklahoma Panhandle. Paul Chaponniere led the project for Central
Power, whose partnership with Cavern has spanned many years. Through
Photo - Central Power Systems and Services
close collaboration, Herron and Chaponniere customized three MTU Onsite
Energy Series 1600 DS500 500 kWe backup diesel generators for the subterranean data center's specialized needs.
Units were installed in December 2014, each outfitted with a tailor-made master control panel (MCP) and set to run in parallel. The system is designed for proper load and complex function management from an integrated single source and allows
Cavern Technologies to deliver on its customer guarantee of beyond 99.995 percent uptime.
System Reliability
The Series 1600 generator set provides reliability, high power density and fuel efficiency in the 250 kW to 600 kW power
range. Generators feature an MTU engine engineered specifically for gen-drive applications and an outlet box designed to incorporate the breaker and control panels in one streamlined package. This design allows flexibility to switch the control panels
and breakers to the right or left depending on the need and allows the mainline circuit breaker to be installed in a compartment
on the right or left side per customer specification. The outlet box can accommodate multiple mainline circuit breakers, utilizing
both compartments. Data center customers can typically specify fewer generator sets for applications, depending on the size
of the installation. This is because MTU Onsite Energy diesel generator sets are certified at an 85 percent average load factor
over 24 hours.
Nothing Left to Chance
Although inherent redundancy was built into the Cavern systems with the three units in parallel operation, MTU Onsite Energy
created a custom master control panel for Cavern Technologies to add an additional layer of reliability. The best modern generator sets are computer-controlled to decrease likelihood of system failure. Generator set controllers provide system control,
metering, protection, fault-alarm-status indication, event recording, system-auxiliary drive controls and programmable logic in
a simple, easy-to-use package designed to ensure readiness of the standby system when needed.
"To a great extent, reliability can be designed into generator sets, transfer switches, switchgear and control systems to increase the likelihood that they function as intended," said Jerhod Smithback, electrical engineering manager at
MTU Onsite Energy. "The flexibility and structure of Cavern's master control panel is an example of this and stands out as an
engineering highlight of the system."
Power in Aggregate
With an eye toward future growth, an additional four units will soon join Cavern Technologies' three existing generator sets.
At full capacity, a total of seven 500 kWe will power the data center. In the existing paralleling environment, the four additional
generators will install and configure seamlessly thanks to Cavern's MCP, while leaving capacity to scale up even more as
power demands grow.
For more information please visit www.mtuonsiteenergy.com.
Remote Site & Equipment Management \ Spring 2016
13
http://www.mtuonsiteenergy.com
Table of Contents for the Digital Edition of Remote - Spring 2016
Editor's Choice
Driving Real-Time Insight in the Oil and Gas Industry
One Network to Rule Them All
Rolls-Royce Power Systems Protection Underground Data Center
Going Beyond Compliance: Using NERC CIP v5 as a Catalyst for a Greater Security Strategy
Different Hardware Platforms, Same HMI Software
Satellite Communications: Extending the Reach of Your Monitoring and Control Footprint
Key Elements to Designing an IoT Network for Remote Monitoring
4G LTE Versus Wi-Fi Versus Bluetooth: What Every Aspiring IoT Entrepreneur Needs to Know
SCADA
Networking
Security
Onsite Power
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