SGIA Journal September/October 2013 - (Page 63)
feature
The Edge is Near: Innovations in Fabric Finishing
The right finishing techniques can mean
the difference between an acceptable
product and an exceptional one.
As specialty imaging moves forward,
so do the equipment and techniques
used to produce a better, higher-quality
product. In fabric finishing, there’s more
to good results than just printing — the
right finishing techniques can mean the
difference between an acceptable product
and an exceptional one. These processes,
and the machinery needed to obtain them
are constantly created, improved and
perfected to meet and exceed customer
demand.
Depending on the fabric, different
finishing techniques are applied. Whether
the graphic will need sewing, hot knifing,
grommeting, welding or cutting has a lot
to do with not only the material but also
the type of graphic. Hanging graphics may
require a blockout layer, which will need
heavy-duty sewing, and woven signs may
need a hot knife to prevent fraying. No
matter the finishing technique, proper and
efficient execution is necessary to prevent
delays for the customer.
The Need for Speed
One of the biggest challenges in the
industry is speed, or more specifically, the
lack of it. More and more customers are
demanding a high quality product with
a faster completion time. The industry’s
response is to try to eliminate as much
manual processing as possible to speed up
production time, requiring machinery to
take the place of a company’s most skilled
operators. Automated systems provide
faster throughput while simultaneously
reducing labor costs and human error,
which in turn saves more time and money
spent on correcting those errors. Machines,
especially when paired with advanced
software, can ensure exact measurements
and consistent results that manual labor
cannot provide as quickly. Companies all
over the world are taking advantage of the
latest technology and coming out with
products and equipment to deliver faster,
higher-quality results in less time than
ever before.
Beware of the Bottleneck
MATIC, S.A. (Expo Booth #3440), a
textile manufacturer and distributor based
in Barcelona, Spain, is helping to lead the
industry in automated finishing solutions
in cutting and handling process as well as
reduce manual involvement.
“The workflow many clients have in
their production is not perfectly optimized:
Too much manual handling, manual
way of welding, sewing and cutting. All
these points are responsible to create a
bottleneck in ‘finishing’, due to the fact
that the printers become faster and faster
and skilled operators are not easy to find
anymore,” said Jordi Carbonell, general
manager at MATIC, S.A.
According to Carbonell, MATIC
has one of the most advanced automatic
welding machines available in the
industry, the Ares Plus. The complete
automation of processes such as hems,
joinings, reinforcements, zippers and
overlaps has simplified the work of any and
all operators. Specifically, their welding
machine uses electric impulse technology
tailored to fabrics like screens, PVC,
acrylics and polyesters. What’s more, the
“seamless” technology by MATIC can
create invisible welding. The Ares Plus was
created so that only one person — even a
less-skilled operator — could control it.
For cutting, MATIC offers its Helios
Lasercutter. This cutting and sealing
product can be used on virtually any
textile, and was designed to save valuable
production time and money for grandformat printers. It prevents problems like
fraying and shrinkage,
and offers a supersized
3,500 by 8,000 f lat
cutting area. It boasts
an air-cooled laser that
Renee Nevius, Freelance Writer
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SGIA Journal ■ September/October 2013 | 63
http://www.SGIA.org
Table of Contents for the Digital Edition of SGIA Journal September/October 2013
How to Sell in a Tough Economy
How One Fine-Art Photographer Created a Four-Story-Tall Print
December 1, 2013 Training Deadline Approaches
Affordable Care Act — What is New and What is Happening
Reducing Inkjet Ink Usage
Want Your Graphics to Look Great and Last? Start with Surface Preparation and Cleaning
2013 Market Trends & Product Specialties Report
Digital Ceramic Printing Continues to Cast a New Business Model for Output Providers
How to Hire and Retain a Sales Champion
Going Grand: Does It Make Sense for Your Business?
Flames Made Easy with Knifeless Tape
The Edge is Near: Innovations in Fabric Finishing
SGIA Expo Sponsors Lead the Industry Charge to Orlando
The Innovation of an Art Form: A History of Screen Printing
In Many Specialty Graphics Shops, Old and New Technologies Sit Side by Side
SGIA Helps Making Shipping Easier with YRC
New Products
Specialty Imaging Shines at the 2013 SGIA Expo
SGIA Journal September/October 2013
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