Tech Briefs Magazine - August 2023 - MD-8
Direct Drive Motors:
Delivering Reliability,
Precision,
and Performance
D
irect drive motors have a
long-standing history as a technology
that has continually evolved
and improved over several decades.
Despite the perception that it has
reached its limits, innovators such as
ETEL continuously evolve and improve
the performance and efficiency of their
direct drive products.
In this article, we will introduce the
technology behind direct drive motors,
explore their advantages, and discuss
example applications.
Understanding Direct Drive
Motors
Direct drive motors, whether linear or
rotary torque motors, directly couple
the payload to the source of motion.
This eliminates the need for mechanical
transmission elements like gearboxes,
timing belts, speed reducers and worm
gear drives. As a result, machine designs
can be simplified, and more compact
solutions can be achieved.
Torque motors and linear motors
belong to a distinctive category of
brushless permanent-magnet synchronous
motors. Linear motors are a
coiled assembly that travels along a
straight track of permanent magnets.
By leveraging the electromagnetic induction
between a coil assembly (primary
part) and a permanent magnet
assembly (secondary part), linear motors
efficiently convert electrical energy
into linear mechanical energy. These
motors are engineered to generate substantial
force at low speeds or even in
stationary conditions.
A torque motor can be viewed as a traditional
servo drive featuring numerous
poles that resembles a linear motor in a
rotary configuration or. The substantial
number of poles in conventional torque
motors allows them to achieve high
torque levels at moderate speeds, even
without any motion. Additionally, their
compact design is an appealing attribute,
encompassing a slender lamination stack
and a sizable hollow shaft or bore.
Both linear motors and torque motors
fall under the " frameless " motor
category. What this means is these motors
do not incorporate a housing, bearings,
or feedback device. Machine builders
have the flexibility to select and optimize
these components based on the
required performance or procure them
as part of a pre-assembled unit.
Unlike brushed rotary motors, direct
drive motors have no contact between
the rotor and stator. This absence
of mechanical
wear significantly
improves
8
Motion Design, August 2023
Tech Briefs Magazine - August 2023
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