Baking & Snack - October 2010 - 29

29
included AMF Bakery Systems, BakeTech, Burford, Cannon, Fortress
Technology, Laramore, LeMatic,
Oshikiri, Pfening, Stewart Systems,
Trinity Process Solutions, Turkington USA, UBE and Workhorse Automation. Flowers also put FANUC,
pcdata and Rockwell Automation on
its roster to add new technologies for
robots, warehouse management and
energy monitoring, respectively.
Vendor selection, according to
Mr. Benton, all goes back to what
the market is demanding. "That
determines the kind, size and capabilities of equipment on every line,"
he observed.
As bakers realize that sustainability can be part of good business,
bakery equipment manufacturers
are responding with new designs
and innovations, according to Mr.
Buxton. "Several equipment vendors
approached us with ideas for making
current equipment designs more energy efficient," he said.
The new energy management
system was recommended by another long-term vendor, Higgins
Electric, Dothan, AL. "Flowers
came to us wanting to start a project to monitor energy use," said Jim
Knighton, Higgins' president. He
recommended Rockwell's RSEnergyMetrix system because the bakery used so many Allen-Bradley
devices, thus simplifying the integration of communication.
In terms of electricity, the goal
was to minimize Kwh per lb of
product produced, but the implementation taught Flowers a great
deal more. For example, the bakery
found it was spending more energy
and water dollars in cleaning mixers
than labor dollars. So cleaning procedures were changed to employ dry
methods such as scraping first, with
water washout second.
Such methods have already been
deployed to other bakeries. "As with
cleaning the mixers, we can now
weigh the electrical consumption
versus manpower," Mr. Benton ob-

served. "We see higher energy costs
coming, so we need to drive these
costs out as much as possible."
Web implementation of RSEnergyMetrix enables around-the-clock,
across-the-globe availability of data
from the Bardstown bakery. "It's live

24/7, and we can log onto it at any
time and study exactly what is happening," Mr. Benton said.
AUTO TO THE MAX. Laying out the
Bardstown bakery in a greenfield
plant provided certain advantages,

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Baking & Snack - October 2010

Table of Contents for the Digital Edition of Baking & Snack - October 2010

Contents
Baking & Snack - October 2010 - 1
Baking & Snack - October 2010 - 2
Baking & Snack - October 2010 - 3
Baking & Snack - October 2010 - Contents
Baking & Snack - October 2010 - 5
Baking & Snack - October 2010 - 6
Baking & Snack - October 2010 - 7
Baking & Snack - October 2010 - 8
Baking & Snack - October 2010 - 9
Baking & Snack - October 2010 - 10
Baking & Snack - October 2010 - 11
Baking & Snack - October 2010 - 12
Baking & Snack - October 2010 - 13
Baking & Snack - October 2010 - 14
Baking & Snack - October 2010 - 15
Baking & Snack - October 2010 - 16
Baking & Snack - October 2010 - 17
Baking & Snack - October 2010 - 18
Baking & Snack - October 2010 - 19
Baking & Snack - October 2010 - 20
Baking & Snack - October 2010 - 21
Baking & Snack - October 2010 - 22
Baking & Snack - October 2010 - 23
Baking & Snack - October 2010 - 24
Baking & Snack - October 2010 - 25
Baking & Snack - October 2010 - 26
Baking & Snack - October 2010 - 27
Baking & Snack - October 2010 - 28
Baking & Snack - October 2010 - 29
Baking & Snack - October 2010 - 30
Baking & Snack - October 2010 - 31
Baking & Snack - October 2010 - 32
Baking & Snack - October 2010 - 33
Baking & Snack - October 2010 - 34
Baking & Snack - October 2010 - 35
Baking & Snack - October 2010 - 36
Baking & Snack - October 2010 - 37
Baking & Snack - October 2010 - 38
Baking & Snack - October 2010 - 39
Baking & Snack - October 2010 - 40
Baking & Snack - October 2010 - 41
Baking & Snack - October 2010 - 42
Baking & Snack - October 2010 - 43
Baking & Snack - October 2010 - 44
Baking & Snack - October 2010 - 45
Baking & Snack - October 2010 - 46
Baking & Snack - October 2010 - 47
Baking & Snack - October 2010 - 48
Baking & Snack - October 2010 - 49
Baking & Snack - October 2010 - 50
Baking & Snack - October 2010 - 51
Baking & Snack - October 2010 - 52
Baking & Snack - October 2010 - 53
Baking & Snack - October 2010 - 54
Baking & Snack - October 2010 - 55
Baking & Snack - October 2010 - 56
Baking & Snack - October 2010 - 57
Baking & Snack - October 2010 - 58
Baking & Snack - October 2010 - 59
Baking & Snack - October 2010 - 60
Baking & Snack - October 2010 - 61
Baking & Snack - October 2010 - 62
Baking & Snack - October 2010 - 63
Baking & Snack - October 2010 - 64
Baking & Snack - October 2010 - 65
Baking & Snack - October 2010 - 66
Baking & Snack - October 2010 - 67
Baking & Snack - October 2010 - 68
Baking & Snack - October 2010 - 69
Baking & Snack - October 2010 - 70
Baking & Snack - October 2010 - 71
Baking & Snack - October 2010 - 72
Baking & Snack - October 2010 - 73
Baking & Snack - October 2010 - 74
Baking & Snack - October 2010 - 75
Baking & Snack - October 2010 - 76
Baking & Snack - October 2010 - 77
Baking & Snack - October 2010 - 78
Baking & Snack - October 2010 - 79
Baking & Snack - October 2010 - 80
Baking & Snack - October 2010 - 81
Baking & Snack - October 2010 - 82
Baking & Snack - October 2010 - 83
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Baking & Snack - October 2010 - 96
Baking & Snack - October 2010 - 97
Baking & Snack - October 2010 - 98
Baking & Snack - October 2010 - 99
Baking & Snack - October 2010 - 100
Baking & Snack - October 2010 - 101
Baking & Snack - October 2010 - 102
Baking & Snack - October 2010 - 103
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Baking & Snack - October 2010 - 105
Baking & Snack - October 2010 - 106
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Baking & Snack - October 2010 - 108
Baking & Snack - October 2010 - 109
Baking & Snack - October 2010 - 110
Baking & Snack - October 2010 - 111
Baking & Snack - October 2010 - 112
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