Baking & Snack - October 2010 - 31

Idea Prize Winner

Philippe Sanchez
SENIOR PASTRY CHEF
MARRIOTT INTERNATIONAL - ORLANDO, FL

32
and the other managing the seven
bun pan sets. Stewart stackers and
unstackers complete the pan management systems.
Supplied by American Pan, all
bread pans are the same width, so
conveyor guides and stacker settings do not need adjusting during
changeovers. The 6-strap bread pans
are big, and they are heavy. "We have
to employ more robotics because of
the speeds at which we operate," Mr.
Benton said.
"We do not want our staff to stack
pans," Mr. Lewis added. Under normal operating circumstances, no
human intervention is required for
handling pans; however, an emergency stack-off station is provided
after the Stewart depanners to remove pans from which bread or
buns did not release.
Flowers' manufacturing staff decided to look at robotic lidding because pans and lids are the most expensive "consumables" in bakeries.
Knowing that automated handling
of pan stacks reduced the potential
▼ Dough pieces travel through rounder bars
on the bread line, which cranks out 165 to 185
loaves per minute, depending on the type of
divider being used.
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Page 113

for damage, the Flowers team decided to explore automated lidding
in the form of an articulated-arm robot. More specifically, "we wanted to
find out if robotics could be applied
to lids and then look at doing it with
bun pans," Mr. Benton observed.
"After all, a pan lid looks a lot like a
bun pan."
Bread proofs in a Stewart conveyorized proofer before the Stewart
conveyor system delivers it to the
Turkington USA tray oven. An Allen-Bradley PanelView graphic interface terminal at the ovens allows
the technician to track pans, zone
temperatures, burner status and
other variables all the way through
the oven. All information feeds back
into the RSEnergyMetrix program.
This oven also has a direct spark ignition system to control flash heat.
THE WIDE WAY. Even more change
characterizes the high-capacity bun
line at Bardstown. "When baking
5-in. buns, we run more than 10,000
lb per hour," Mr. Lewis said. Mr.
Benton added, "We've been told that
this is one of the fastest single-divider lines in the world."
The bun line employs a pair of
AMF 3,200-lb horizontal tilt-bowl



http://www.RAISINS.COM

Baking & Snack - October 2010

Table of Contents for the Digital Edition of Baking & Snack - October 2010

Contents
Baking & Snack - October 2010 - 1
Baking & Snack - October 2010 - 2
Baking & Snack - October 2010 - 3
Baking & Snack - October 2010 - Contents
Baking & Snack - October 2010 - 5
Baking & Snack - October 2010 - 6
Baking & Snack - October 2010 - 7
Baking & Snack - October 2010 - 8
Baking & Snack - October 2010 - 9
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Baking & Snack - October 2010 - 112
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