Baking&Snack - October 2012 - 62
BAKERY SHORTENINGS
Liquid oils, hard fats
Here’s the problem: The fatty acids that pose the most health concerns are the same ones responsible for giving shortening its structure and baked foods their desirable soft crumb texture. Liquid oils require hard fats to work as bakery shortenings. Palm can do the job and carries no harmful trans fats. Some formulators, however, need a non-palm alternative. That’s when emulsifier technology provides Pastry margarines and roll-in fats require a an answer. smooth semisolid texture for the best perforExploring this situation, Caravan mance in croissants and laminated pastries. Ingredients, Lenexa, KS, took a different look at emulsifiers. “Traditionally, emulsifiers have been used to increase volume, prolong softness and impart a finer, more consistent crumb in baked foods, said Steven Baker, a scientist at Caravan’s Innovation ” Center. “By adjusting the ratio of mono-, di- and triglycerides in a given emulsifier, we are able to create an oil structuring agent. ” That’s how the company developed Trancendim, which acts more like a hard fat than an emulsifier. In shortenings and margarines, it replaces the solids formerly derived from hydrogenated oils or, more recently, tropical oils, explained James N. Anderson, sales manager for Caravan Trancendim Solutions. It also allows use of domestic soy and canola oils and supports a clean ingredient declaration. Caravan Ingredients can refer bakers to oil processors using Trancendim to make healthyprofile shortenings. The Grindsted Crystallizer line of specialty emulsifiers from DuPont Nutrition and Health, New Century, KS, answers quality problems that can affect preparation of trans-free shortenings. “Trans-free oils may have a slower rate of crystallization than conventional blends, said ” John Neddersen, the company’s senior application scientist, fats and oils, emulsifiers. Throughput slows, adding to manufacturing costs. Shortenings may become prone to post crystallization, leading to excessive hardening and potential quality problems that affect bakery product quality. Shortenings made with a Crystallizer emulsifier improve the crumb stability and appearance of cakes. In laminated products, they can increase plasticity of pastry margarines and facilitate dough lamination. Trans-fat-free cookie fillings are another application. Shortening supplier Ventura Foods, Brea, CA, turned to selected emulsifiers as the foundation for its Ntrans low-saturate, all-purpose shortening. “Historically, emulsifiers have complemented the functional application of fats and oils, explained David Hughes, senior project manager, ” technical services, Ventura Foods. Patented blending and crystallization techniques produce the company’s new shortening, eliminating the need for tropical oils and resulting in a relatively lower saturate content. “The difference between Ntrans and a typical palm oil shortening is a saturate level of 27% vs. 50%, respectively, Mr. Hughes said. “This ” reduction level shows up on even the smallest of food product serving sizes. ”
technical service manager, Cargill, Sidney, OH. But health needs raise the bar for bakery shortenings. “Swapping partially hydrogenated oils with trans-fat-free and lower-saturatedfat products allows healthier baked foods so consumers can have their cake and eat it, too, so to speak,” said Cory McArthur, vice-president of market development, Canola Council of Canada, Winnipeg, MT. Such interests led Stratas Foods to its “Functional Nutrition” approach encompassing bakery manufacturing needs and healthy formulating priorities. Roger Daniels, vicepresident, R&D and innovation, Stratas Foods, Memphis, TN, explained, “Today’s bakery shortenings are required to contribute the desired attributes to finished products while maximizing levels of monoand polyunsaturated fatty acids and minimizing saturated fatty acids.” Consumers hold conflicting desires for great taste and healthy ingredients. “When consumers buy a baked food, they are looking for a decadent treat,” said Donald Appleby, marketing manager, P&G Food Ingredients, Cincinnati, OH. “But they know that great taste comes with a price that can lead, over the long run, to weight gain and other health problems.” Such awareness is beginning to change consumer behavior, he said, making it important that bakers offer low-calorie baked foods that taste just as delicious as their full-fat counterparts.
… and baking it, too
To drive out trans fats, reduce saturates and take hydrogenation off the label, oil processors altered the composition of bakery shortenings. “But doing so affects functionality,” Mr. Nakhasi said. “We have to provide the right characteristics. For example, when making croissants, a change in solid fat is reflected immediately in the function of the product.”
62
/ Baking & Snack / October 2012
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Baking&Snack - October 2012
Table of Contents for the Digital Edition of Baking&Snack - October 2012
Baking&Snack - October 2012
Table of Contents
Table of Contents
Editorial - Safety that sells
Newsfront - Professor analyzes ‘ Wheat Belly’ indictments
Politics, commodities detailed by IBA
Rayburn hopeful for Hostess’ future
In Brief
News - Rosenfeld confident in Mondelez
Middleby adds Stewart Systems to portfolio
Snyder’s-Lance anticipates snack cracker expansion
TIA tackles hot topics
Flowers eyes new markets for growth
Compostable packaging debuts at baseball game
ToolBox sponsors BMW tour at iba
People/In Memoriam
Gonnella Baking Co. - History in the Making
All in the family and more
Gifco Foods - Laying the Foundation
Tortillas of India
Crackers - An Alternate Dimension
Gluten-free breaks out
Social Media Q&A - Social Strategy
Bakery Shortenings - The Performance Zone
Liquid oils, hard fats
Manipulating the molecule
Regulatory Analysis - Hanging Fire
Prop 37 and GMOs
Canada’s food safety renovation project
Ingredient App - A Natural Choice
Mixers - Getting into the Mix
Eliminating arc flashes
Keeping a watchful eye on the process
Proofing Technology - On the Rise
Bag Closing Systems - Looking for Closure
Green ties
Meeting OSHA standards
Sanitation Strategies - How Safety Adds Value
Operations Q&A - Troubleshooting Today’s Bakery
Industry Images - Bigger and Better in Munich
Events
Innovations
Ingredient News
Products & Packaging
New on the Shelf
Marketplace
Ad Index
New Product Spotlight
Baking&Snack - October 2012 - Baking&Snack - October 2012
Baking&Snack - October 2012 - 2
Baking&Snack - October 2012 - 3
Baking&Snack - October 2012 - 4
Baking&Snack - October 2012 - 5
Baking&Snack - October 2012 - 6
Baking&Snack - October 2012 - 7
Baking&Snack - October 2012 - 8
Baking&Snack - October 2012 - Table of Contents
Baking&Snack - October 2012 - 10
Baking&Snack - October 2012 - Table of Contents
Baking&Snack - October 2012 - Editorial - Safety that sells
Baking&Snack - October 2012 - 13
Baking&Snack - October 2012 - Politics, commodities detailed by IBA
Baking&Snack - October 2012 - In Brief
Baking&Snack - October 2012 - Middleby adds Stewart Systems to portfolio
Baking&Snack - October 2012 - 17
Baking&Snack - October 2012 - TIA tackles hot topics
Baking&Snack - October 2012 - 19
Baking&Snack - October 2012 - 20
Baking&Snack - October 2012 - 21
Baking&Snack - October 2012 - ToolBox sponsors BMW tour at iba
Baking&Snack - October 2012 - People/In Memoriam
Baking&Snack - October 2012 - Gonnella Baking Co. - History in the Making
Baking&Snack - October 2012 - 25
Baking&Snack - October 2012 - All in the family and more
Baking&Snack - October 2012 - 27
Baking&Snack - October 2012 - 28
Baking&Snack - October 2012 - 29
Baking&Snack - October 2012 - 30
Baking&Snack - October 2012 - 31
Baking&Snack - October 2012 - 32
Baking&Snack - October 2012 - 33
Baking&Snack - October 2012 - 34
Baking&Snack - October 2012 - 35
Baking&Snack - October 2012 - 36
Baking&Snack - October 2012 - 37
Baking&Snack - October 2012 - 38
Baking&Snack - October 2012 - Gifco Foods - Laying the Foundation
Baking&Snack - October 2012 - Tortillas of India
Baking&Snack - October 2012 - 41
Baking&Snack - October 2012 - 42
Baking&Snack - October 2012 - 43
Baking&Snack - October 2012 - 44
Baking&Snack - October 2012 - 45
Baking&Snack - October 2012 - 46
Baking&Snack - October 2012 - Crackers - An Alternate Dimension
Baking&Snack - October 2012 - 48
Baking&Snack - October 2012 - 49
Baking&Snack - October 2012 - 50
Baking&Snack - October 2012 - 51
Baking&Snack - October 2012 - Gluten-free breaks out
Baking&Snack - October 2012 - 53
Baking&Snack - October 2012 - 54
Baking&Snack - October 2012 - 55
Baking&Snack - October 2012 - 56
Baking&Snack - October 2012 - Social Media Q&A - Social Strategy
Baking&Snack - October 2012 - 58
Baking&Snack - October 2012 - 59
Baking&Snack - October 2012 - 60
Baking&Snack - October 2012 - Bakery Shortenings - The Performance Zone
Baking&Snack - October 2012 - Liquid oils, hard fats
Baking&Snack - October 2012 - 63
Baking&Snack - October 2012 - 64
Baking&Snack - October 2012 - 65
Baking&Snack - October 2012 - 66
Baking&Snack - October 2012 - 67
Baking&Snack - October 2012 - 68
Baking&Snack - October 2012 - 69
Baking&Snack - October 2012 - Manipulating the molecule
Baking&Snack - October 2012 - 71
Baking&Snack - October 2012 - 72
Baking&Snack - October 2012 - 73
Baking&Snack - October 2012 - 74
Baking&Snack - October 2012 - Regulatory Analysis - Hanging Fire
Baking&Snack - October 2012 - Prop 37 and GMOs
Baking&Snack - October 2012 - 77
Baking&Snack - October 2012 - 78
Baking&Snack - October 2012 - 79
Baking&Snack - October 2012 - Canada’s food safety renovation project
Baking&Snack - October 2012 - 81
Baking&Snack - October 2012 - 82
Baking&Snack - October 2012 - Ingredient App - A Natural Choice
Baking&Snack - October 2012 - 84
Baking&Snack - October 2012 - Mixers - Getting into the Mix
Baking&Snack - October 2012 - 86
Baking&Snack - October 2012 - 87
Baking&Snack - October 2012 - Eliminating arc flashes
Baking&Snack - October 2012 - 89
Baking&Snack - October 2012 - 90
Baking&Snack - October 2012 - Keeping a watchful eye on the process
Baking&Snack - October 2012 - 92
Baking&Snack - October 2012 - 93
Baking&Snack - October 2012 - 94
Baking&Snack - October 2012 - Proofing Technology - On the Rise
Baking&Snack - October 2012 - 96
Baking&Snack - October 2012 - 97
Baking&Snack - October 2012 - 98
Baking&Snack - October 2012 - 99
Baking&Snack - October 2012 - 100
Baking&Snack - October 2012 - Bag Closing Systems - Looking for Closure
Baking&Snack - October 2012 - Green ties
Baking&Snack - October 2012 - 103
Baking&Snack - October 2012 - Meeting OSHA standards
Baking&Snack - October 2012 - 105
Baking&Snack - October 2012 - 106
Baking&Snack - October 2012 - Sanitation Strategies - How Safety Adds Value
Baking&Snack - October 2012 - 108
Baking&Snack - October 2012 - Operations Q&A - Troubleshooting Today’s Bakery
Baking&Snack - October 2012 - 110
Baking&Snack - October 2012 - 111
Baking&Snack - October 2012 - Industry Images - Bigger and Better in Munich
Baking&Snack - October 2012 - 113
Baking&Snack - October 2012 - 114
Baking&Snack - October 2012 - Events
Baking&Snack - October 2012 - Innovations
Baking&Snack - October 2012 - Ingredient News
Baking&Snack - October 2012 - Products & Packaging
Baking&Snack - October 2012 - 119
Baking&Snack - October 2012 - 120
Baking&Snack - October 2012 - New on the Shelf
Baking&Snack - October 2012 - 122
Baking&Snack - October 2012 - Marketplace
Baking&Snack - October 2012 - 124
Baking&Snack - October 2012 - 125
Baking&Snack - October 2012 - 126
Baking&Snack - October 2012 - 127
Baking&Snack - October 2012 - 128
Baking&Snack - October 2012 - Ad Index
Baking&Snack - October 2012 - New Product Spotlight
Baking&Snack - October 2012 - 131
Baking&Snack - October 2012 - 132
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