IBIE - 2022 Special Edition & Show Preview - 60

ALL ABOUT
OPTIMIZATION
Bakeries use data to prevent unscheduled downtime
and enhance preventative maintenance programs.
by Michelle Smith and Dan Malovany, Baking & Snack
AS BAKERS do their shopping on the floor of the
IBIE in September, they will be looking not only to
automate processes but also figure out how they
can capture data to improve operations. Many
have been doing this for years, but the technology
is now more affordable for smaller businesses.
" The No. 1 thing to understand that's important:
It's about data, " said Jorge Izquierdo, vice president,
market development, PMMI. " In the past,
you could get it, but it was very expensive. Now
it's very accessible. You can store it and use it to
optimize your operations. That's really the core of
the Industrial Internet of Things (IIoT). What we've
found for the food industry, the CPGs, some of the
first applications related to IIoT and artificial intelligence
are related to optimize their operations,
specifically to cut down on downtime. "
For decades, bakeries and snack producers have
Bakeries rely on
sensors to monitor
equipment and
gather critical
data that can be
analyzed and
later used for
maintenance.
relied on preventative maintenance as the best
defense to avoid something going terribly wrong,
but many operations now have embraced proactive
new tools and control systems.
In the most simplified manner, sensors along
with PLCs or other controls gather data, then send
it through internet or cloud-based technology to a
platform to integrate and process it using analytics
60 | INSIDE IBIE
to generate an action plan. It doesn't necessarily
replace a preventative maintenance program.
Rather, it enhances it.
" Leveraging IoT allows you to use sensors and
other monitoring techniques to determine when
something might fail ahead of time so you're not
changing out a motor in the middle of the night.
You're able to order the parts and do that work
on a traditional down day in your plant, " explained
Dave Watson, baking and snack subject matter expert,
The Austin Co. " Too many times with preventative
maintenance, we just have a list. We have to
grease the oven. We have to change out the belts.
We have to change the filter out.
" Using technologies to monitor the condition of
equipment, whether it's filter pressure or temperature
or vibration or the condition of oil in a gearbox,
allows you to do maintenance in a planned way. "
Moreover, determining the return on investment
isn't difficult. Just imagine what it cost a bakery
the last time a mixer, divider or another key component
failed.
" You're possibly avoiding an unplanned environment
where there are operators standing around
and sending people home halfway through their
shifts, " Mr. Watson said. " If you don't have a part,
La Petite Bretonne

IBIE - 2022 Special Edition & Show Preview

Table of Contents for the Digital Edition of IBIE - 2022 Special Edition & Show Preview

IBIE - 2022 Special Edition & Show Preview - Intro
IBIE - 2022 Special Edition & Show Preview - FCa
IBIE - 2022 Special Edition & Show Preview - FCb
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