Meat&Poultry - December 2014 - 72

Best Practices
in Brine Chiller
Disinfection

BUTTERBALL

"Many of today's
popular eating
approaches are
leading shoppers
to consciously
look for more
ways to include
turkey in their
diet."
-Joe Nalley, Butterball LLC COO

form, which showcases its continued
commitment to making a positive impact in all areas of operation. The program, Traditions with Purpose, consists of four focus areas: People, Plate,

Never
again guess
whether your brine has
proper microbial control.

t i g ht q u a l i t y a n d fo o d - s a fe t y

Planet and Philanthropy.

parameters. "One recent example is

No disinfection chemical
costs or dosing headaches.

understand firsthand the importance

simplified the process of removing the

of being good stewards of the land

meat from the bone. This represented

and its resources - that's where our
Planet pillar is focused," Nalley says.
"Since 2007, we have measured and

the manual work required with the

Effective and consistent
disinfection.

agriculture, our plant associates

at our Mt. Olive, NC, facility that

loved the ease of the process versus

With continuous QA/FSMA
operating data recording.

an automated de-boning operation

a major investment, but our associates

Proven to be highly consistent
with lab results obtained a day
or more later.

"A s a compa ny g rou nded i n

reduced our impact on key natural

previous operation," Nalley says.

resources and focused efforts where

Working as a team, Butterball

we can make the biggest difference:

Not affected by brine color
or turbidity.

plant managers are in constant

in transportation, manufacturing

communication with one another to

facilities and packaging. Against

Longer brine use...weeks
or more.

share best practices with each other.

t hat 20 07 bench ma rk, we have

Compact system, easy to
retro t.

Butterball executives discovered

improved water-use efficiency by

geog raphically consumers have

13.9 percent; reduced greenhouse gas

consistent consumption patterns in

emissions by 24.0 percent; improved

terms of frequency. "Some consumers

energy [natural gas] efficiency in our

prefer turkey as their source of protein

existing facilities by 17.6 percent;

Powerful SuperOxidants™
generated from the brine itself.

and will often consume in excess of

and improved energy efficiency in

five categories of turkey products,

our existing facilities by 9.6 percent."

Disinfection strength
automatically adjusts for
changing organic load.

including ground turkey, burgers,

Consumers are thinking more

bacon, cold cuts and whole birds. At

holistically about how their food gets

Butterball, we call these consumers

to their table, he adds. "And we want

'Turketarians' and they are found

to deliver on their expectation that

throughout the US," Nalley shares.

what they choose is safe, nutritious

Breakthrough patented
catalytic process.

®

BioIonix, Inc.

and produced in a responsible and
sustainable way by our facilities and

In late September, Butterball an-

associates who work there," Nalley

nounced its expanded citizenship plat-

72

Operations commitment

concludes. ■

* Meat&Poultry * December 2014 * www.MeatPoultry.com


http://www.bioionix.com http://www.MeatPoultry.com

Meat&Poultry - December 2014

Table of Contents for the Digital Edition of Meat&Poultry - December 2014

Meat&Poultry - December 2014
Table of Contents
Commentary - Minimizing the issue
Business Notes - Tyson expects revenues to surpass $40B in 2015
Cargill launches new animal-nutrition program
JBS reports record-high quarterly profit
Smithfield to partner with celebrity chef
Iowa Premium Beef opens its doors
‘Foster Farms Bowl’ set for December
Washington - A Busy Year for FSIS
Cover Story - One 'honey' of a ham
Food Safety - Rejecting Retirement
CEO Series - Stockyard Revival
Small Business Matters - Monumental Success
Packaging Solutions - Tray chic
Ingredient Issues - Locking in moisture
Meat Processing Operations & Engineering - Beef City
SSOPs and GMPs
Sanitation Tips - Regulatory requirements
Perpetual turkey production
From the Corral - European influence
Product Showcase
Names in the News
Classified Advertising
Advertisers
The Insider
Meat&Poultry - December 2014 - Meat&Poultry - December 2014
Meat&Poultry - December 2014 - 2
Meat&Poultry - December 2014 - 3
Meat&Poultry - December 2014 - Table of Contents
Meat&Poultry - December 2014 - 5
Meat&Poultry - December 2014 - 6
Meat&Poultry - December 2014 - 7
Meat&Poultry - December 2014 - Commentary - Minimizing the issue
Meat&Poultry - December 2014 - 9
Meat&Poultry - December 2014 - Business Notes - Tyson expects revenues to surpass $40B in 2015
Meat&Poultry - December 2014 - 11
Meat&Poultry - December 2014 - Cargill launches new animal-nutrition program
Meat&Poultry - December 2014 - JBS reports record-high quarterly profit
Meat&Poultry - December 2014 - Smithfield to partner with celebrity chef
Meat&Poultry - December 2014 - ‘Foster Farms Bowl’ set for December
Meat&Poultry - December 2014 - Washington - A Busy Year for FSIS
Meat&Poultry - December 2014 - 17
Meat&Poultry - December 2014 - Cover Story - One 'honey' of a ham
Meat&Poultry - December 2014 - 19
Meat&Poultry - December 2014 - 20
Meat&Poultry - December 2014 - 21
Meat&Poultry - December 2014 - 22
Meat&Poultry - December 2014 - 23
Meat&Poultry - December 2014 - 24
Meat&Poultry - December 2014 - 25
Meat&Poultry - December 2014 - Food Safety - Rejecting Retirement
Meat&Poultry - December 2014 - 27
Meat&Poultry - December 2014 - 28
Meat&Poultry - December 2014 - 29
Meat&Poultry - December 2014 - 30
Meat&Poultry - December 2014 - 31
Meat&Poultry - December 2014 - CEO Series - Stockyard Revival
Meat&Poultry - December 2014 - 33
Meat&Poultry - December 2014 - 34
Meat&Poultry - December 2014 - 35
Meat&Poultry - December 2014 - Small Business Matters - Monumental Success
Meat&Poultry - December 2014 - 37
Meat&Poultry - December 2014 - 38
Meat&Poultry - December 2014 - 39
Meat&Poultry - December 2014 - Packaging Solutions - Tray chic
Meat&Poultry - December 2014 - 41
Meat&Poultry - December 2014 - 42
Meat&Poultry - December 2014 - 43
Meat&Poultry - December 2014 - 44
Meat&Poultry - December 2014 - 45
Meat&Poultry - December 2014 - 46
Meat&Poultry - December 2014 - 47
Meat&Poultry - December 2014 - 48
Meat&Poultry - December 2014 - 49
Meat&Poultry - December 2014 - Ingredient Issues - Locking in moisture
Meat&Poultry - December 2014 - 51
Meat&Poultry - December 2014 - 52
Meat&Poultry - December 2014 - 53
Meat&Poultry - December 2014 - 54
Meat&Poultry - December 2014 - 55
Meat&Poultry - December 2014 - Meat Processing Operations & Engineering - Beef City
Meat&Poultry - December 2014 - 57
Meat&Poultry - December 2014 - 58
Meat&Poultry - December 2014 - 59
Meat&Poultry - December 2014 - 60
Meat&Poultry - December 2014 - 61
Meat&Poultry - December 2014 - 62
Meat&Poultry - December 2014 - 63
Meat&Poultry - December 2014 - SSOPs and GMPs
Meat&Poultry - December 2014 - 65
Meat&Poultry - December 2014 - Sanitation Tips - Regulatory requirements
Meat&Poultry - December 2014 - 67
Meat&Poultry - December 2014 - 68
Meat&Poultry - December 2014 - 69
Meat&Poultry - December 2014 - Perpetual turkey production
Meat&Poultry - December 2014 - 71
Meat&Poultry - December 2014 - 72
Meat&Poultry - December 2014 - 73
Meat&Poultry - December 2014 - From the Corral - European influence
Meat&Poultry - December 2014 - 75
Meat&Poultry - December 2014 - Product Showcase
Meat&Poultry - December 2014 - 77
Meat&Poultry - December 2014 - 78
Meat&Poultry - December 2014 - 79
Meat&Poultry - December 2014 - 80
Meat&Poultry - December 2014 - 81
Meat&Poultry - December 2014 - Names in the News
Meat&Poultry - December 2014 - 83
Meat&Poultry - December 2014 - Classified Advertising
Meat&Poultry - December 2014 - 85
Meat&Poultry - December 2014 - 86
Meat&Poultry - December 2014 - 87
Meat&Poultry - December 2014 - 88
Meat&Poultry - December 2014 - Advertisers
Meat&Poultry - December 2014 - The Insider
Meat&Poultry - December 2014 - 91
Meat&Poultry - December 2014 - 92
Meat&Poultry - December 2014 - Trief - 1
Meat&Poultry - December 2014 - Trief - 2
Meat&Poultry - December 2014 - Trief - 3
Meat&Poultry - December 2014 - Trief - 4
Meat&Poultry - December 2014 - Trief - 5
Meat&Poultry - December 2014 - Trief - 6
Meat&Poultry - December 2014 - Trief - 7
Meat&Poultry - December 2014 - Trief - 8
Meat&Poultry - December 2014 - Trief - 9
Meat&Poultry - December 2014 - Trief - 10
Meat&Poultry - December 2014 - Trief - 11
Meat&Poultry - December 2014 - Trief - 12
Meat&Poultry - December 2014 - Trief - 13
Meat&Poultry - December 2014 - Trief - 14
Meat&Poultry - December 2014 - Trief - 15
Meat&Poultry - December 2014 - Trief - 16
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